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Accessories

Xa kev nug

Pump Type thiab Series Confirmation

APLEX SC-300L yog Quintuplex Plunger Pump. Cov lus "L" feem ntau qhia tau hais tias tus qauv no tau ua kom zoo rau siab - ntws, nruab nrab - mus rau - cov ntawv thov tsis tshua muaj siab. Lub twj tso kua mis no belongs rau Pentair Myers APLEX SC Series, uas yog tsim los rau kev ua haujlwm hnyav hnyav.

Rated thiab Maximum Ceev thiab Stroke Length

Rated thiab siab tshaj plaws (SC-300L):Qhov siab tshaj plaws ntsuas ceev yog 400 RPM. Qhov kev khiav hauj lwm nrawm nrawm yog 150 txog 380 RPM, nrog rau qhov tsawg kawg nkaus khiav ceev ntawm 100 RPM. Tus qauv SC-300 (H) muaj qhov siab tshaj plaws ntawm 450 RPM.

Stroke Length:Lub stroke ntev rau tag nrho SC-300 series qauv (xws li SC-300L, SC-300, SC-300H) yog 4.25 nti (107.95 mm). Cov ntaub ntawv uas tus neeg siv muab yog raug.

Performance Curve Data (SC-300L)

Cov ntaub ntawv khiav dej num rau SC-300L ntawm qhov sib txawv plunger diameters thiab kev khiav hauj lwm ceev yog qhia nyob rau hauv cov lus hauv qab no. Kev tshem tawm yog xam raws li 100% volumetric efficiency, thiab xav tau lub zog yog xam raws li 90% mechanical efficiency.

Table 1: APLEX SC-300L Performance Data (Flow thiab Pressure)

Plunger Txoj kab uas hla (inch / mm)	Kev xa tawm ib Rev (gallons / liter)	Max siab (PSI / bar)	200 RPM (GPM / LPM)	250 RPM (GPM / LPM)	300 RPM (GPM / LPM)	350 RPM (GPM / LPM)	400 RPM (GPM / LPM)	Xav tau lub zog ntawm 400 RPM (HP / kW)
4.500 / 114.3	1.463 / 5.538	1055 / 72.7	292.6 / 1107.7	365.8 / 1384.6	438.9 / 1661.5	512.1 / 1938.4	585.2 / 2215.4	400.0 / 298.3
4.375 / 111.1	1.383 / 5.235	1116 / 76.9	276.6 / 1047.0	345.7 / 1308.7	414.9 / 1570.4	484.0 / 1832.2	553.2 / 2093.9	400.0 / 298.3
4.250 / 108.0	1.305 / 4.940	1181 / 81.4	261.0 / 988.0	326.3 / 1235.0	391.5 / 1482.0	456.8 / 1729.0	522.0 / 1976.0	400.0 / 298.3
4.125 / 104.8	1.229 / 4.654	1254 / 86.5	245.9 / 930.8	307.3 / 1163.5	368.8 / 1396.1	430.3 / 1628.8	491.8 / 1861.5	400.0 / 298.3
4.000 / 101.6	1.156 / 4.376	1334 / 92.0	231.2 / 875.2	289.0 / 1094.0	346.8 / 1312.8	404.6 / 1531.6	462.4 / 1750.4	400.0 / 298.3
3.875 / 98.4	1.085 / 4.107	1422 / 98.0	217.0 / 821.4	271.2 / 1026.7	325.5 / 1232.0	379.7 / 1437.4	434.0 / 1642.7	400.0 / 298.3
3.750 / 95.3	1.016 / 3.846	1518 / 104.7	203.2 / 769.2	254.0 / 961.5	304.8 / 1153.8	355.6 / 1346.1	406.4 / 1538.4	400.0 / 298.3
3.625 / 92.1	0.949 / 3.594	1626 / 112.1	189.9 / 718.8	237.4 / 898.5	284.8 / 1078.2	332.3 / 1257.9	379.8 / 1437.6	400.0 / 298.3

Suction / Discharge Port Specifications

Tom ntej: SC-300L

Suction Chaw nres nkoj:8" ANSI 150 # RF (Raised ntsej muag flange)

Chaw nres nkoj tawm:4" ANSI 900 # RF (Raised ntsej muag flange)

SC-300 (Standard hom / H hom):

Suction Chaw nres nkoj:6 "ANSI 150FF (Flat Face Flange)

Chaw nres nkoj tawm:3 "ANSI 1500RF (Raised ntsej muag flange)

Pump nyhav thiab qhov ntev

Pump Luj (SC-300L):Kwv yees li 4800 lbs (2177 kg). Tus neeg siv kwv yees 2325 lbs (1054.6 kg) yog qhov hnyav ntawm SC-170DD.

Zuag qhia tag nrho Dimensions:

Ntev (Length C1):56-3/8 nti (kwv yees . 1432 hli)

Dav (Width A3):56-3/4 nti (kwv yees . 1441 hli)

Qhov siab (kwv yees raws li C3 hauv daim duab + puag):Kwv yees li . 25-1/8 ntiv tes (hauv nruab nrab ntawm lub tog raj kheej rau lub ntsej muag) + lub hauv paus qhov siab. Tag nrho qhov siab ntawm SC-300L yog 22 ntiv tes (kwv yees . 559 hli).

Fluid End Design and Construction

Lub tog raj kheej / Thaiv

Khoom siv (SC-300L):

Cov khoom siv rau lub tog raj kheej kua (lossis cov kua dej) yog Hlau (Steel ASTM A516 Qib 70).

Cov ntaub ntawv xaiv tau (General SC Series):

Cov Hlau Hlau (piv txwv li, ASTM A536 80-55-06), Aluminium Bronze, lwm qib ntawm Carbon Steels, thiab ntau yam Stainless Steels.

Khoom nta:

Lub tog raj kheej SC-300L muaj quintuplex tsim, sab hauv uas muaj lub tog raj kheej kheej kheej kheej kheej, nqus, thiab tso tawm valve chambers. Nws tus qauv tsim muaj peev xwm tiv taus kev ua haujlwm siab txog 1626 PSI (112.1 bar) thiab tau raug kuaj hydrostatic ntawm 2500 PSI (172.4 bar).

Valves

Valve Hom (SC-300L):

Standard yog Abrasion Resistant Wing Guided Valve.

Valve Khoom (SC-300L):

Cov khoom tseem ceeb rau lub cev valve thiab lub rooj zaum valve yog 17-4PH Stainless Hlau.

Valve Loj:

Cov kua dej ntws los ntawm lub rooj zaum valve ntawm SC-300 (tus qauv hom) yog 3.92 square inches.

Thib peb-Party Valve Cheebtsam:

Cov tuam txhab tshwj xeeb valve muab cov khoom siv valve rau APLEX SC-300L, xws li valve (ND-4-V1), lub rooj zaum valve (ND-4-S2 / S3), ntxig (NF-4-I), thiab caij nplooj ntoos hlav (5710-33). Cov khoom no feem ntau yog tsim los ntawm cov khoom siv ua haujlwm siab kom ua tau raws li qhov xav tau ntawm kev ua haujlwm.

Pistons thiab Liners

Piston Hom (SC-300L):

Lub SC-300L siv hom roj hmab piston. Cov ntaub ntawv tshwj xeeb piston khob yuav suav nrog kev ua haujlwm siab elastomers, HSN (Hydrogenated Nitrile Rubber) nrog Kevlar® (aramid fiber) composite piston khob, los yog ib qho vulcanized pistons los txhim kho hnav tsis kam thiab siab muaj peev xwm.

Cov ntaub ntawv liner (SC-300L):

Standard yog Hardened Steel Liners.

Yeem / Lwm Cov Piston / Plunger thiab Liner Khoom:

Plunger:Siv Rokide® coated stainless hlau plungers (feem ntau chromium oxide txheej ntawm 316 SS lossis 410 SS puag khoom). Rokide® yog cov txheej txheem cov nplaim hluav taws kub hnyiab uas muab cov hnav zoo heev- tiv taus nto. Lwm cov khoom siv plunger muaj xws li cov khoom siv ceramic plungers thiab tungsten carbide plungers.

Sealing System

Piston khob Khoom siv:

Lub SC-300L siv "piston roj hmab," nrog rau qhov siab -kev ua tau zoo elastomers (xws li HSN, Kevlar® reinforced) muab kev hnav zoo dua, tshuaj tiv thaiv, thiab kev ua haujlwm kub.

Static Seals (O-rings, Gaskets):

Cov ntsaws ruaj ruaj rau lub hau npog, lub tog raj kheej taub hau, thiab cov khoom ntim lub cev (yog tias tsim nyog) rau kev sib txuas ntawm lub tog raj kheej lub cev: Feem ntau siv Buna-N (Nitrile Rubber) O-rings lossis gaskets, vim lawv cov roj tsis zoo thiab kev ua haujlwm dav dav.

Rau cov tshuaj tshwj xeeb lossis siab -kub siv, Viton® (fluoroelastomer) lossis lwm yam khoom tshwj xeeb elastomer yuav raug siv.

Summary of Fluid End Key Component Manufacturing Processes

Lub tog raj kheej kua:

Casting:Yog tias cov ntaub ntawv cam khwb cia zoo li cov hlau raug xaiv, cov xuab zeb casting lossis precision casting txoj kev tuaj yeem siv tau.

Forging / Vuam:Yog tias cov hlau raug xaiv (xws li ASTM A516 Gr. 70 rau SC-300L), qhov ntxhib yuav tau txais los ntawm kev sib tsoo, lossis nws tuaj yeem sib sau los ntawm cov hlau tuab tuab txiav, tsim, thiab welded.

Precision Machining:Txhua lub tog raj kheej lub tog raj kheej yuav tsum tau precision machining (CNC machining chaw) kom paub meej qhov tseeb, geometric tolerances, thiab nto tiav ntawm lub tog raj kheej bores, valve chambers, sealing nto, thiab lwm yam.

Valve Chambers / Piston Bores:Raws li ib feem ntawm lub tog raj kheej lub cev, lawv qhov chaw sab hauv feem ntau xav tau kev tho txawv thiab honing kom ua tiav qhov tseeb thiab kev sib khi.

Kev kho cua sov:Nyob ntawm cov khoom xaiv, cov txheej txheem yuav suav nrog normalizing, quenching thiab tempering, hardening + tempering, thiab lwm yam., txhawm rau txhim kho cov khoom siv kho tshuab.

Surface Hardening:Cov phab ntsa sab hauv ntawm liners (xws li, hardening rau hardened steel liners, los yog cov khoom siv ceramic nws tus kheej rau ceramic liners) thiab piston / plunger nto (xws li, Rokide® txheej) txhua tus siv cov txheej txheem tawv tawv los txhim kho kev hnav thiab kev pab cuam lub neej.

Table 2: APLEX SC-300L Lub Hwj Chim Kawg Cov Ntsiab Lus Cov Khoom Siv thiab Lubrication Summary

Cheebtsam	Khoom siv / Specification
Fais fab Frame	Ib -Iron Daim
Crankshaft	Nitrided Forged hlau
Txuas Rods	Automotive Hom Ductile Hlau
Crossheads	Tag Nrho Cylindrical Cam khwb cia hlau
Crosshead Pin	Case-Hardened thiab av AISI 8620 Hlau
Main Bearings	Timken® Tapered Cov Menyuam Bearings
Crankpin Bearings	Steel Backed, Babbitt-Liab Sliding Bearings
Lub dab teg Pin Bushing	SAE 660 tooj
Hom Lubrication	Siab Lubrication System
Pom zoo Roj	SAE 40 tsis yog - cov roj ua kua roj
Roj peev xwm	54 US Quarts

Table 3: APLEX SC-300L Cov Ntsiab Lus Tseem Ceeb thiab Cov Ntsiab Lus Pom Zoo

Qeb	Part/Accessory	Khoom siv / Specification (Piv txwv)	SKU
Fluid End Wear Parts	Piston khob	Roj hmab (tus qauv), tej zaum yuav yog HSN/Kevlar® composite
	Liners	Hardened steel (tus qauv); Siab -chrome hlau alloy hauv ob sab phlu (tom qab khw)	RPS Rig Qhov (3.5 ", 4")
	Piston Qws Roj Foob / Plua Plav Wiper	Nitrile / Polyurethane
Valve Assembly	Suction / Discharge Valve Lub Cev, Valve Rooj	17-4PH Stainless hlau	ND-4-V1 (Valve Lub Cev), ND-4-S2 (Suction Seat), ND-4-S3 (Tshem Tawm)
	Valve Insert	Polyurethane	NF-4-I (Novatech/Premium Rig Parts)
	Valve Caij nplooj ntoos hlav	Inconel®	5710-33 (Novatech/Premium Rig Parts)
Gaskets & O-rings	Valve Npog, Lub tog raj kheej taub hau, thiab lwm yam	Buna-N (Nitrile Roj Hmab)	7204-1031-00A (Valve Cover Foob)
Hwj chim End Spare Parts	Crankshaft	Forged Nitrided Hlau	PE 271K (Kev sib dhos)
	Txuas Qws	Hlau Hlau	7204 -0311-00D (Sub-assembly)
	Hla taub hau	Cast Iron	7204-0309-00C
	Cov kabmob	Timken® Tapered Cov Menyuam Menyuam Yaus (Main Bearing); Steel -backed Babbitt (Kev Txuas Qws Bearing)	Main Bearing Inner haiv neeg 203-168000-999, Sab Nrauv Sib Tw 202-458000-999; Txuas Qws Bearing Pair 7204-0073-10K

Daim Ntawv Thov Tseem Ceeb Scenarios thiab Target Customer Industries

APLEX SC Series twj, nrog rau lawv cov kav ntev thiab kev ua haujlwm dav dav, tau siv dav hauv ntau yam kev lag luam. Lub SC -300L, raws li tus qauv siab hauv cov koob no, muaj nws cov ntawv thov tseem ceeb thiab cov phiaj xwm kev lag luam raws li hauv qab no:

Kab rov tav Directional Drilling (HDD) Siab -Flow Mud Pumping:

Lub siab -kwj yam ntxwv ntawm SC-300L (txog 585 GPM / 2215 LPM) ua rau nws tsim nyog rau kev muab dej txaus drilling rau cov khoom loj HDD. Lub Vermeer 100x140 rig, hais los ntawm tus neeg siv, feem ntau yuav tsum muaj siab - ntws av nkos twj tso kua mis. Thaum SC-170L / DD qauv feem ntau ua ke nrog Vermeer rigs, qhov zoo dua ntawm SC-300L yog qhov pom tseeb dua rau cov phiaj xwm loj lossis ntau dua HDD. Distributors zoo li Buckhorn Pumps qhia meej txog SC series twj (piv txwv li, SC-65L) raws li HDD piston twj thiab koom nrog cov qauv Vermeer tshwj xeeb. Kev ua haujlwm HDD hauv cov phiaj xwm loj, xws li kev teeb tsa hluav taws xob sab nraud, kuj tseem tuaj yeem siv cov twj tso kua mis siab.

Kev tu vaj tse:

Lub siab - ntws, nruab nrab- cov yam ntxwv siab ua rau nws haum rau loj - cov khoom siv tu vaj tse, kev kho deg, kev hloov pauv kub, thiab lwm yam.

Mine Dewatering thiab Dust Suppression:

Hauv kev lag luam mining, nws tuaj yeem siv rau kev tshem tawm cov dej hauv kuv, kev thauj mus los ntawm tailings (nyob ntawm seb puas muaj abrasiveness), thiab loj - thaj tsam plua plav.

Oilfield Services:

Haum rau oilfield dej txhaj tshuaj (nruab nrab- rau- tsis tshua muaj siab), cov txheej txheem pabcuam rau kev tawg cov kua dej sib xyaw thiab thauj, drilling av nkos (raws li lub twj tso kua mis lossis lub twj tso kua mis auxiliary), thiab cov twj tso kua mis rau kev ua haujlwm cementing. Cov twj tso kua mis zoo ib yam li Saigao Q400 (400HP Quintuplex twj tso kua mis) feem ntau yog siv rau hauv cov roj thiab roj ntau lawm-cov ntaub ntawv hais txog, thiab Power Zone kuj teev cov twj siv hluav taws xob quintuplex zoo sib xws rau cov dej ntsev pov tseg, cov kev pabcuam roj av, thiab lwm yam.

Lwm yam High-Flow Transfer Applications:

Xws li siab - ntim tshuaj ntau npaum li cas hauv cov chaw kho dej, tshem tawm cov dej hloov hauv cov tshuab steel, thiab cov dej xa dej lossis cov dej hauv cov chaw tsim kho loj.

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