APLEX SC-115L: Cov ncauj lus qhia ntxaws ntxaws thiab cov ntaub ntawv ua haujlwm
A. Core Pump Specifications
Pump Hom: Quintuplex Plunger Pump.
Rated Fais Fab (Max Input Power): 154 HP (114.7 kW / 114.8 kW) @ 550 RPM.
Rated thiab Max Ceev:
Maximum Rated Nruam Ceev: 550 RPM.
Ib txwm ua haujlwm nrawm nrawm: 150 txog 450 RPM.
Yam tsawg kawg nkaus ceev: 100 RPM.
Stroke Length: 2.75 nti (69.85 mm / 69.8 mm).
Zuag qhia tag nrho Pump Luj:
Nrog Carbon Steel Fluid End: 1,520 lbs (689.5 kg).
Nrog Cast Iron Fluid End: 1,450 lbs.
Zuag qhia tag nrho Dimensions (L x W x H): 43 81" ×37 41" ×15 41" (1095.4 mm × 946.2 mm × 387.4 mm).
Efficiency Calculation Basis:
Kev tshem tawm yog xam raws li 100% volumetric efficiency.
Lub zog yog xam raws li 90% mechanical efficiency.
C. Suction / Discharge Port Specifications
Tom ntej: SC-115L
Suction Port: 5 "NPTF.
Chaw nres nkoj tawm: 2-1 / 2 "NPTF.
D. APLEX SC-115L Performance Data
Table II-1: APLEX SC-115L Performance Parameter Table
|
Plunger Txoj kab uas hla (inch / mm) |
Max siab (PSI / bar) |
Displacement Ib Revolution (gallons/liter) |
Ceev (RPM) |
Kev khiav dej num (GPM / LPM) |
Xav tau lub zog (HP / kW) |
|
3.000 (76.200) |
1020 (70.3) |
0.4208 (1.5929) |
200 |
84.2 (318.7) |
55.7 (41.5) |
|
|
|
|
250 |
105.2 (398.2) |
55.7 (41.5) |
|
|
|
|
350 |
147.3 (557.6) |
55.7 (41.5) |
|
|
|
|
450 |
189.3 (716.6) |
55.7 (41.5) |
|
|
|
|
550 |
231.4 (876.0) |
55.7 (41.5) |
|
2.750 (69.850) |
1215 (83.8) |
0.3535 (1.3381) |
200 |
70.7 (267.6) |
55.7 (41.5) |
|
|
|
|
250 |
88.4 (334.6) |
55.7 (41.5) |
|
|
|
|
350 |
123.7 (468.3) |
55.7 (41.5) |
|
|
|
|
450 |
159.1 (602.3) |
55.7 (41.5) |
|
|
|
|
550 |
194.5 (736.3) |
55.7 (41.5) |
|
2.625 (66.675) |
1333 (91.9) |
0.3221 (1.2193) |
200 |
64.4 (243.8) |
55.7 (41.5) |
|
|
|
|
250 |
80.5 (304.7) |
55.7 (41.5) |
|
|
|
|
350 |
112.7 (426.7) |
55.7 (41.5) |
|
|
|
|
450 |
145.0 (548.9) |
55.7 (41.5) |
|
|
|
|
550 |
177.2 (670.8) |
55.7 (41.5) |
|
2.500 (63.500) |
1470 (101.4) |
0.2922 (1.1061) |
200 |
58.4 (221.1) |
55.7 (41.5) |
|
|
|
|
250 |
73.0 (276.3) |
55.7 (41.5) |
|
|
|
|
350 |
102.3 (387.2) |
55.7 (41.5) |
|
|
|
|
450 |
131.5 (497.8) |
55.7 (41.5) |
|
|
|
|
550 |
160.7 (608.3) |
55.7 (41.5) |
|
2.375 (60.325) |
1629 (112.3) |
0.2637 (0.9982) |
200 |
52.7 (199.5) |
55.7 (41.5) |
|
|
|
|
250 |
65.9 (249.5) |
55.7 (41.5) |
|
|
|
|
350 |
92.3 (349.4) |
55.7 (41.5) |
|
|
|
|
450 |
118.7 (449.3) |
55.7 (41.5) |
|
|
|
|
550 |
145.0 (548.9) |
55.7 (41.5) |
|
2.250 (57.150) |
1815 (125.1) |
0.2367 (0.8960) |
200 |
47.3 (179.0) |
55.7 (41.5) |
|
|
|
|
250 |
59.2 (224.1) |
55.7 (41.5) |
|
|
|
|
350 |
82.8 (313.4) |
55.7 (41.5) |
|
|
|
|
450 |
106.5 (403.1) |
55.7 (41.5) |
|
|
|
|
550 |
130.2 (492.9) |
55.7 (41.5) |
Fluid End: Tsim, Khoom siv, thiab txheej txheem tsim khoom
F. Table III-1: SC-115L Fluid End Component Materials and Options Summary
Cov lus no muab cov engineers thiab cov neeg ua haujlwm saib xyuas nrog kev siv ceev ceev ntawm cov khoom siv sib xws thiab muaj kev xaiv rau kev ua haujlwm sib txawv.
|
Cheebtsam |
Cov khoom siv txheem |
Xaiv cov khoom siv / hom |
Ntsiab Manufacturing/Processing Method |
|
Fluid Cylinder Block |
Hlau ASTM A536 80-55-06 |
Carbon hlau, Stainless hlau (316, 2205), Alloy hlau (4140 rau SC-115H) |
Casting, Precision Machining |
|
Plunger |
Rokide™ Coated 416 Stainless Hlau (Chromium Oxide Txheej) |
Tungsten Carbide, Ceramic |
Rokide ™ Spraying, Precision Sib Tsoo |
|
Liner |
4140 Steel Substrate, Chromium Oxide Nto Txau |
Ceramic (xws li Zirconia, nrog Hlau Jacket), Hardened Chrome |
Nto Txheej / Hardening, Precision Machining |
|
Hom Valve |
Abrasion{0}}Resistant 17-4PH Stainless Hlau |
Hardened thiab av 17-4PH SS, Ob Chav Stem-Guided, Wing-Guided |
Precision Machining, Kev kho cua sov |
|
Valve Rooj |
(Feem ntau) Hardened Stainless Steel (piv txwv li, 17-4PH SS) |
- |
Precision Machining, Kev kho cua sov |
|
Valve Disc |
17-4PH Stainless hlau |
Acetal, Titanium Alloy (xav tau kev pom zoo rau SC-115L siv tau) |
Precision Machining, Kev kho cua sov |
|
Valve Caij nplooj ntoos hlav |
Inconel® |
- |
Kev ua haujlwm tshwj xeeb Alloy |
|
Ntim Hom |
Style 838, Style 120X, Style 140/141 |
- |
Braiding (Kevlar® / PTFE) |
|
Ntim / Piston khob khoom |
HSN thiab Kevlar®, Buna-N (Static Seal) |
"Supergold", HNBR / Kevlar, NBR / Paj Rwb Fabric (rau Piston Cup) |
Pwm, Composite |
|
Static Foob (O-ring thiab lwm yam) |
Buna-N |
(Lwm cov elastomers tuaj yeem raug xaiv raws li kev thov tshwj xeeb) |
Moulding |
Lub Hwj Chim Kawg: Kev tsim kho muaj zog kom ntseeg tau tias kev ua haujlwm ntev
H. Table IV-1: SC-115L Hwj chim End Component Cov ntaub ntawv thiab cov ntsiab lus tseem ceeb
Cov lus no muab cov engineers nrog cov ntsiab lus nrawm ntawm cov qauv hluav taws xob kawg thiab cov ntsiab lus tseem ceeb.
|
Cheebtsam |
Khoom siv / Hom |
Ntsiab Specification |
|
Fais fab Frame |
Ib -Iron Cast Iron |
- |
|
Crankshaft |
Hlau Hlau |
Drive End Extension Journal: 2.750 / 2.499 " |
|
Txuas Qws |
Automotive-Qib Cov Hlau Hlau |
- |
|
Hla taub hau |
Tag Nrho Cylindrical Cam khwb cia hlau |
4" x Length 4-1/2" |
|
Crosshead Pin |
Case-Hardened thiab av AISI 8620 Hlau |
- |
|
Main Bearings |
Tapered Cov Menyuam Bearings (Timken®) |
L10 Lub Neej: 40,000+ Teev |
|
Nruab nrab Bearings |
Ob, Precision Steel-Backed Babbitt-Liab |
(Unique rau Quintuplex Pumps) |
|
Txuas Qws Bearing |
Automotive-Qib Precision Steel-Backed Babbitt-Liab |
- |
|
Txoj Kev Lubrication |
Splash thiab Scoop |
- |
|
Roj peev xwm |
12 Teb Chaws Asmeskas Quarts |
SAE. 40 wt. Tsis yog -Detergent Hom |
Table 2: Fluid End Key Component Materials thiab Main Manufacturing Process Summary
|
Cheebtsam |
Khoom Specification |
Main Manufacturing/Processing Method |
|
Fluid Cylinder Block |
Cov Hlau Hlau (ASTM A536 80-55-06), Carbon Steel (ASTM A36), Stainless Hlau (316 S.ST. lossis 2205 Duplex) |
Precision casting, CNC machining |
|
Valve (Disc Valve / AR Valve) |
Acetal Resin, 17-4PH Stainless Hlau, Titanium |
Precision machining |
|
Valve Rooj |
(feem ntau txuam nrog cov khoom siv valve, piv txwv li, hardened stainless hlau) |
Precision machining |
|
Valve Caij nplooj ntoos hlav |
Inconel® |
- |
|
Plunger / Piston |
Rokide® Coated 316 Stainless Steel (Standard), Tungsten Carbide, Ceramic (Yeem) |
Precision machining, Rokide® txheej (chromium oxide) |
|
Piston khob (3.00 ") |
HSN / Aramid Fiber (Kevlar®), HNBR / Kevlar®, NBR / Paj Rwb ("Supergold") |
Compression molding |
|
Liner |
Ceramic nrog steel tsho (Alumina / Zirconia), Hardened Chrome / High -Chrome Cast Iron Alloy |
Precision machining, (Ceramic) sintering, (Chrome{0}}plated) nto hardening |
|
Khoom Box |
Carbon hlau (1020) |
Precision machining |
|
Ntim |
Style 838, Style 120X (khob hom), Style 140/141/8921K (Braided PTFE / Aramid Fiber) |
Braiding, Compression molding |
|
Static Seals |
Buna-N (Nitrile Roj Hmab) |
Compression molding |
Cov lus no yog cov ntsiab lus raws li cov ntaub ntawv uas twb muaj lawm; cov ntsiab lus tshwj xeeb yuav txawv nyob ntawm qhov kev teeb tsa.
APLEX SC-115L: Cov Khoom Siv Tseem Ceeb thiab Cov Khoom Siv Pom Zoo
C. Table V-1: APLEX SC-115L Cov Ntsiab Lus Tseem Ceeb thiab Cov Lus Qhia Txog Cov Khoom Siv Pom Zoo
|
Qeb yam khoom |
Lub Npe Lub Npe / Hom |
Cov khoom siv txheem |
Xaiv cov khoom siv / hom |
|
Fluid End Wear Parts |
|
|
|
|
Plunger |
Rokide ™ Coated 316 Stainless Hlau |
Tungsten Carbide, Ceramic |
General, Abrasive Fluid |
|
Liner |
4140 Steel Substrate, Chromium Oxide Nto Txau |
Ceramic (nrog Hlau Jacket), Hardened Chrome |
General, Abrasive Fluid |
|
Ntim / Piston khob |
HSN thiab Kevlar® (Packing), "Supergold" (Piston Cup) |
Style 838, 120X, 140/141 (Teflon® / Kevlar®) |
Cov kua dej sib txawv ntawm cov tshuaj sib xyaw ua ke, hnav cov xwm txheej |
|
Valve Assembly |
Abrasion-Resistant Valve los ua ke (Valve Disc, Valve Rooj, Caij nplooj ntoos hlav) |
17-4PH Stainless Hlau (Valve Disc / Rooj), Inconel® (Lub Caij Nplooj Hlav) |
Hardened thiab av 17-4PH SS, Ob Chav Stem-Guided, Wing-Guided |
|
Gasket/O-ntiv nplhaib |
Buna-N |
(Lwm cov elastomers yuav raug xaiv raws li cov yam ntxwv ntawm cov kua dej) |
General Seal |
|
Hwj chim End Spare Parts |
|
|
|
|
Crankshaft |
Hlau Hlau |
- |
- |
|
Txuas Qws |
Automotive-Qib Cov Hlau Hlau |
- |
- |
|
Cov kabmob |
Main Bearing: Tapered Roller (Timken®); Txuas Qws Bearing: Babbitt |
- |
- |
|
Roj foob |
Pony Qws Roj Foob (Wiper & Roj Foob) |
(Feem ntau Nitrile Roj Hmab lossis lwm yam elastomers) |
- |
APLEX SC-115L Daim Ntawv Thov: Kev Ua Haujlwm thiab Qhov Zoo
A. Tej thaj chaw thov thiab Lub Hom Phiaj Kev Lag Luam
SC-115L, uas yog ib tus tswv cuab ntawm SC Series, yog tsim los rau kev pabcuam hnyav hnyav.
Cov Chaw Siv Tshwj Xeeb (los ntawm APLEX/SC Series cov ntaub ntawv dav dav, muaj feem xyuam rau SC-115L peev xwm):
Roj & Roj: Cov roj Crude sib sau ua ke thiab kev thauj mus los hauv pipeline, Natural Gas Liquids (NGL) hloov, natural gas desulfurization thiab dehydration, tsim cov dej reinjection, oilfield kev pab cuam (zoo tua twj, ntau lawm twj).
Kab rov tav Directional Drilling (HDD): Pumping drilling av nkos thiab dej. Buckhorn Pumps qhia meej txog SC-65L rau Vermeer 36x50 drilling rigs, thiab qee qhov SC-115L feem ntau muaj nrog SC-65L, qhia tias nws siv tau.
Muaj Kev Tu: Siab- lub tshuab nqus dej siab, lub Hoobkas siv cov khoom siv yaug, ntxuav tsheb.
Mining: Mine dewatering, bentonite slurry hloov.
Kev ua liaj ua teb thiab Lawn Care (raws li cov neeg siv cov lus nug, txhawb los ntawm qhov dav dav - siab twj tso kua mis): Loj- thaj chaw tshuaj tsuag, tshuaj tua kab thiab kab mob, kev tu golf, kev saib xyuas toj roob hauv pes. (Kev muaj peev xwm dav dav, tsis tau teev meej meej hauv SC-115L cov ntaub ntawv, tab sis ua raws li "lub luag haujlwm siab lub twj tso kua mis" cov yam ntxwv).
Lwm yam: steel zeb descaling, hydrostatic testing, thim rov qab osmosis, tshuaj txheej txheem.
Lub SC -115L, nrog rau nws qhov ntau ntawm cov kev xaiv loj ntawm lub plunger thiab ua rau cov dej ntws / siab sib xyaw ua ke, nrog rau kev xaiv cov khoom siv, tso cai rau nws hloov pauv mus rau ntau yam haujlwm sib cuam tshuam. Nws tuaj yeem tswj tau txhua yam los ntawm siab- ntws / nruab nrab- cov ntawv thov siab (xws li, dej hloov pauv, loj- thaj chaw txau) mus rau nruab nrab- cov ntawv thov ntws / siab dua (xws li kev lag luam tu, HDD me). Performance parameter table 3 qhia tau hais tias los ntawm kev hloov pauv qhov ntau thiab tsawg, SC-115L tuaj yeem kho nws cov txiaj ntsig kev ua haujlwm nyob rau hauv thaj tsam li ntawm 47 GPM @ 1815 PSI mus txog kwv yees li 231 GPM @ 1020 PSI. Qhov kev hloov pauv no, ua ke nrog cov khoom siv ua kua kawg, ua rau nws tsim nyog rau ntau yam kev siv dua li cov twj tso kua mis nrog cov ntsiab lus ruaj khov.
Cim npe nrov: aplex sc-115l hdd twj tso kua mis, Tuam Tshoj aplex sc-115l hdd twj tso kua mis manufacturers, lwm tus neeg, Hoobkas
