Hauj lwm lawm

Accessories

Xa kev nug

APLEX SC-230 Triplex Piston / Plunger Twj: Kev Tshawb Fawb Kev Tshawb Fawb thiab Kev Tshawb Fawb

Core Specifications Kev lees paub

Cov ntsiab lus tseem ceeb ntawm APLEX SC-230 yog raws li hauv qab no:

Pump Hom:Triplex Piston / Plunger Reciprocating Pump. Qhov no tsim, nrog peb synchronously khiav hauj lwm piston los yog plungers, muab ib tug kuj du ntws tso zis.

Rated zog:Lub zog siab tshaj plaws rau ob qho tib si SC-230 thiab SC-230H qauv yog 310 HP (231 kW).

Rated thiab Max Ceev:Qhov siab tshaj plaws ntsuas ceev yog 450 RPM, thiab qhov tsawg kawg nkaus pom zoo ua haujlwm ceev yog 100 RPM. Qhov ib txwm ua haujlwm nrawm nrawm yog feem ntau pom zoo ntawm 150 thiab 420 RPM.

Stroke Length:4.50 nti (114.3 hli).

Pump Luj (kwv yees):

SC-230 (Piston / Plunger hom): 2680 lbs (1215.6 kg).

SC -230H (High-Pressure Plunger hom): 2935 lbs (1331.3 kg).

Zuag qhia tag nrho Dimensions (approx.):Raws li daim duab kos duab hauv SC-230 datasheet:

SC-230 (Piston / Plunger hom): Ntev yog kwv yees li 53-3 / 8 ntiv tes (1356 mm), dav dav nrog rau cov manifolds yog kwv yees li 40-1/4 ntiv tes (1022 mm), thav duab dav yog kwv yees li 29-1/4 ntiv tes (743 mm), thiab tag nrho qhov siab mus rau sab saum toj ntawm cov kua dej kawg yog kwv yees li 29-1/4 ntiv tes.

Table 1: APLEX SC-230 Performance Data (Piston/Plunger Diameter vs. Flow & Pressure @ RPM)

Piston / Plunger Txoj kab uas hla (inch / mm)	Max Ua Haujlwm Siab (PSI / bar)	Kev xa tawm ib Rev (gallons / liter) *	Flow ntawm 250 RPM (GPM / LPM) *	Flow ntawm 300 RPM (GPM / LPM) *	Flow ntawm 350 RPM (GPM / LPM) *	Flow ntawm 400 RPM (GPM / LPM) *	Flow ntawm 450 RPM (GPM / LPM) *
SC-230 (Standard Hom)
4.500 / 114.3 (piston)	1152 / 79.4	0.929 / 3.519	232.4 / 879.6	278.8 / 1055.6	325.3 / 1231.5	371.8 / 1407.4	418.3 / 1583.3
4.250 / 108.0 (piston)	1291 / 89.0	0.829 / 3.139	207.3 / 784.6	248.7 / 941.6	290.2 / 1098.5	331.6 / 1255.4	373.1 / 1412.3
4.000 / 101.6	1458 / 100.5	0.734 / 2.780	183.6 / 695.0	220.3 / 834.0	257.0 / 973.0	293.8 / 1112.0	330.5 / 1251.0
3.875 / 98.4	1553 / 107.1	0.689 / 2.609	172.3 / 652.2	206.8 / 782.7	241.2 / 913.1	275.7 / 1043.6	310.1 / 1174.0
3.750 / 95.3	1659 / 114.4	0.645 / 2.444	161.4 / 610.9	193.6 / 733.0	225.9 / 855.2	258.2 / 977.4	290.5 / 1099.6
3.625 / 92.0	1775 / 122.4	0.603 / 2.283	150.8 / 570.9	180.9 / 685.0	211.1 / 799.2	241.3 / 913.4	271.4 / 1027.5
3.500 / 88.9	1904 / 131.3	0.562 / 2.129	140.6 / 532.1	168.7 / 638.5	196.8 / 745.0	224.9 / 851.4	253.0 / 957.8
3.375 / 85.7	2048 / 141.2	0.523 / 1.978	130.7 / 494.5	156.8 / 593.4	183.0 / 692.3	209.1 / 791.2	235.3 / 890.1
3.250 / 82.6	2208 / 152.2	0.485 / 1.835	121.2 / 458.8	145.4 / 550.5	169.7 / 642.3	193.9 / 734.0	218.2 / 825.8
3.125 / 79.4	2388 / 164.6	0.448 / 1.697	112.1 / 424.2	134.5 / 509.0	156.9 / 593.8	179.3 / 678.6	201.7 / 763.5
3.000 / 76.2	2591 / 178.6	0.413 / 1.564	103.3 / 391.0	123.9 / 469.1	144.6 / 547.3	165.2 / 625.5	185.9 / 703.7
2.875 / 73.0	2821 / 194.5	0.379 / 1.436	94.8 / 359.0	113.8 / 430.9	132.8 / 502.7	151.8 / 574.5	170.7 / 646.3
2.750 / 69.9	3084 / 212.6	0.347 / 1.314	86.8 / 328.5	104.1 / 394.2	121.5 / 459.9	138.8 / 525.6	156.2 / 591.3
SC -230H (High-Pressure Type)
2.500 / 63.5	3732 / 257.4	0.2868 / 1.0855	71.7 / 271.4	86.0 / 325.6	100.4 / 379.9	114.7 / 434.2	129.1 / 488.5
2.375 / 60.3	4135 / 285.2	0.2588 / 0.9795	64.7 / 244.9	77.6 / 293.8	90.6 / 342.8	103.5 / 391.8	116.5 / 440.8
2.250 / 57.1	4607 / 317.7	0.2323 / 0.8792	58.1 / 219.8	69.7 / 263.8	81.3 / 307.7	92.9 / 351.7	104.5 / 395.6
2.125 / 53.9	5165 / 356.2	0.2072 / 0.7842	51.8 / 196.0	62.2 / 235.3	72.5 / 274.5	82.9 / 313.7	93.2 / 352.9
2.000 / 50.8	5831 / 402.1	0.1835 / 0.6945	45.9 / 173.6	55.1 / 208.4	64.2 / 243.1	73.4 / 277.8	82.6 / 312.5

Suction / Discharge Port Specifications

Raws li cov duab kos rau SC-230 thiab SC-230H:

SC-230 (Standard Hom):

Suction Chaw nres nkoj:Nominal loj 6 nti. 6-inch - 150# ANSI Flange kev twb kev txuas.

Chaw nres nkoj tawm: Nominal loj 4 nti. 4-inch - 600# ANSI Flange kev twb kev txuas.
SC -230H (High-Pressure Hom):

Suction Chaw nres nkoj:Nominal loj 4 nti . 4-inch - 150# ANSI Flange kev twb kev txuas.

Chaw nres nkoj tawm:Nominal loj 3 nti.

Fluid End Design and Construction

Cov kua dej kawg ntawm APLEX SC-230 yog qhov tseem ceeb ua haujlwm ntawm lub twj tso kua mis, thiab nws cov qauv tsim thiab cov khoom xaiv cuam tshuam ncaj qha rau lub twj tso kua mis kev ua tau zoo, durability, thiab adaptability rau cov kua sib txawv.

A. Fluid Cylinder Block: Cov khoom siv thiab kev tsim khoom tseem ceeb

Standard Khoom:Cov khoom siv dej kawg: "ASTM Carbon Steel (A516 Gr.70)". ASTM A516 Gr.70 yog cov pa roj carbon steel phaj siv rau cov hlab ntsha siab, muab zoo toughness thiab weldability, haum rau ntau yam muaj kua.

Khoom nta:Lub tog raj kheej dej thaiv yog tsim los tiv thaiv lub zog tseem ceeb uas tsim los ntawm siab - cov kua dej siab, thiab nws cov dej ntws sab hauv tau ua kom zoo rau kev khiav dej num. Lub tog raj kheej thaiv tsev cov kab / pistons, valve sib dhos, thiab cov thawv ntim khoom.

B. Pistons, Plungers, thiab Liners: Cov Khoom Siv, Cov Qauv Tsim, thiab Kev Tsim Khoom

SC-230 tuaj yeem teeb tsa raws li lub twj tso kua mis piston lossis lub twj tso kua mis nyob ntawm qhov xav tau ntawm qhov siab thiab ntws.

Pistons (feem ntau yog siv rau txoj kab uas hla loj dua, qis dua):

Khoom siv: Cov npe hauv SC-230 specification li "Rubber piston." Qhov no feem ntau yog hais txog kev sib xyaw piston nrog cov tub ntxhais hlau txuas nrog roj hmab lossis lwm yam elastomeric sealing ntsiab. SC-230 "Piston Assembly; 4.50 nti X 1.625 nti bore, K Series" (SKU 303160).
Plungers (feem ntau yog siv rau cov kab me me, siab dua):

Khoom siv: "Rokide® stainless hlau (chromium oxide coated), tshwj xeeb 416 lossis 316 stainless hlau".
Liners:

Khoom siv (rau piston twj):"Hardened steel." Qhov no muab cov khoom siv ruaj khov rau lub khob piston.

Khoom siv (rau cov twj tso kua mis, lossis piston twj tso kua mis liner xaiv): SC-230:

"Liner; hardened chrome, 4.50 nti, SC-230" (SKU 303152).

"Liner; ceramic, 4.50 nti, SC-230" (SKU 303151). Cov khoom siv ceramic lossis ceramic-lined liners muab kev hnav zoo heev thiab tiv thaiv corrosion.

C. Valve Assemblies (Valves, Seats, Valve Springs): Hom, Khoom siv, thiab API Standard Considerations

Valve Hom:

Lub SC-230 los ntawm tus qauv nrog "kev puas tsuaj- tiv taus" valve. Qhov no feem ntau txhais tau hais tias lub valve tsim muaj zog, tejzaum nws yog tis-guided lossis disc / phaj hom, haum rau cov kua dej uas muaj qee yam khoom.

Valve Rooj Khoom:Feem ntau hardened stainless hlau (piv txwv li, 17-4PH, 440C) lossis lwm yam khoom siv ruaj khov, sib tw lossis sib xws nrog cov khoom siv valve disc / phaj.

Valve Spring Khoom siv:"Inconel®". Inconel® yog npib tsib xee-chromium-raws li superalloy paub txog nws lub zog siab, zoo heev corrosion kuj, thiab qaug zog tiv thaiv nyob rau hauv ntau yam kub, ua rau nws yog ib tug zoo tagnrho cov ntaub ntawv rau lub caij nplooj ntoos hlav tseem ceeb daim ntaub ntawv xws li twj tso kua mis li qub.

Valve Loj:Qhov chaw ua kua dej ntawm SC-230 valve lub rooj yog 6.5 square inches. Qhov no yog ib qho tseem ceeb tsis cuam tshuam rau hydraulic efficiency thiab Net Positive Suction Head (NPSH) yam ntxwv.

Kev tsim khoom:Valve Cheebtsam (valve body, seat, disc) yog precision-machined los ntawm cov alloys xaiv. Kev kho cua sov feem ntau yog ua kom tawv tawv tawv. Lub rooj zaum valve thiab disc sealing nto yog hauv av los xyuas kom meej lub foob. Valve springs raug mob los ntawm cov hlau alloy tshwj xeeb thiab cua sov- kho.

D. Ntim Box thiab Sealing System: Tsim thiab cov khoom xaiv

Khoom Lub cev Box:"Ua los ntawm carbon steel (1020), teb- tshem tau thiab hloov tau." Qhov kev tsim no yooj yim kho.

Ntim Hom (rau cov twj tso kua mis):

Gland-loaded, non- kho tau:Style 838 (hom no feem ntau yog siv ua ntej- cov khoom ntim cov nplhaib compressed los ntawm lub caj pas txiv ntoo, feem ntau hauv ntau lub twj tso kua mis).

Caij nplooj ntoos hlav-loaded, braided PTFE® (Teflon®) nrog Kevlar® composite:Style 140 (lub caij nplooj ntoos hlav thauj khoom cia li them nyiaj rau kev ntim khoom, Teflon® muab kev sib txhuam qis thiab tshuaj lom neeg, Kevlar® ntxiv zog thiab tiv thaiv-extrusion zog).

Caij nplooj ntoos hlav-loaded, khob- hom:Style 120X (khob-hom foob, feem ntau yog V- lub nplhaib ntim khoom, zoo seals qhov chaw zoo thiab tuaj yeem ua ntej los ntawm cov khoom siv).

Caij nplooj ntoos hlav-loaded, Garlock®:lus 8921k.

Piston Seal (rau cov twj piston):Feem ntau cia siab rau lub khob piston. Rau cov twj tso kua mis piston, "lub thawv ntim khoom" feem ntau yog hais txog lub wiper foob thiab plua plav foob ntawm tus pas nrig (nruab nrab pas nrig) nyob nruab nrab ntawm cov kua dej kawg thiab lub zog kawg.

Static Seals (valve npog, lub tog raj kheej taub hau ntsaws, ntim thawv rau lub tog raj kheej thaiv kev sib txuas):Tus qauv yog "Buna-N" (Nitrile Rubber). Buna-N muaj kev tiv thaiv zoo rau roj av-raws li roj, roj, thiab dej, haum rau ntau yam kev siv. Rau kev sib raug zoo tshuaj lom neeg lossis qhov kub thiab txias, lwm yam ntaub ntawv xws li Viton® (FKM) lossis EPDM tuaj yeem siv.

Table 2: SC-230 Fluid End Component Materials thiab Cov yam ntxwv tseem ceeb

Cheebtsam	Cov khoom siv txheem	Cov ntaub ntawv xaiv tau (raws li General SC Series Info)	Yam ntxwv tseem ceeb ntawm kev tsim khoom / tsim
Fluid Cylinder Block	Carbon hlau ASTM A516 Gr.70	Cov Hlau Hlau (piv txwv li, ASTM A536), Stainless Hlau, Txhuas Bronze	Forged los yog Welded (Carbon Steel), Cam khwb cia (Ductile Iron), Precision Machined
Piston	Roj Hmab Piston (Hlau Core Bonded Elastomer)	Polyurethane, HSN/Kevlar®	Haum rau txoj kab uas hla loj dua, qis dua
Plunger	Rokide® Coated Stainless Hlau (416 lossis 316 SS)		Chromium oxide ceramic txheej, siab hardness, hnav-resistant, haum rau me me diameters, siab dua
Liner (Piston Pump)	Hardened Hlau	Hardened Chrome (SKU 303152), Ceramic (SKU 303151), Bi-hlau	Precision honed internal bore
Valve Disc / Phaj	Abrasion-Resistant, 17-4PH Stainless Hlau	Tej zaum muaj xws li polyurethane inserts
Valve Rooj	Hardened Stainless hlau (kev sib txuam valve disc / phaj)		Precision machined, hauv av sealing nto, ua kua hauv cheeb tsam 6.5 sq.in.
Valve Caij nplooj ntoos hlav	Inconel®		Siab zog, corrosion-resistant, qaug zog-resistant
Khoom Box Lub Cev	Carbon hlau (1020)		Teb- tshem tau thiab hloov tau
Plunger Ntim	Style 838, 140 (Teflon® / Kevlar®), 120X, 8921K		Gland-loaded los yog caij nplooj ntoos hlav-loaded
Static Foob (O-ring, Gasket)	Buna-N (Nitrile Roj Hmab)	Viton® (FKM), EPDM (Kev xaiv dav dav)
Pony Rod	Integrated nrog Plunger, 17-4 PH Stainless Hlau

Table 3: SC-230 Power End Component Materials thiab Cov yam ntxwv tseem ceeb

Cheebtsam	Khoom siv	Yam ntxwv tseem ceeb ntawm kev tsim khoom / tsim
Lub zog ncej / Crankcase	Cast Iron	Ib qho -daim qauv, hnyav- lub luag haujlwm, kev sib xyaw roj twj tso kua mis (22 US quarts), tshuaj xyuas npog, precision-machined bearing bores thiab cov lus qhia
Crankshaft	Inferred to be Forged and Surface-Hardened Steel (xws li, Nitrided Steel)	Forged, machined journals thiab crankpins, tshav kub-kho, precision av
Txuas Qws	Hlau Hlau	Automotive hom tsim (Kuv-nqaj seem), detachable loj kawg hau, precision machined
Hla taub hau	Cam khwb cia hlau, Tag Nrho Cylindrical	Loj loj cheeb tsam, precision-machined txheej kab thiab dab teg tus pin bore
Crosshead Pin (Lub dab teg Pin)	AISI 8620, Case-Hardened thiab av	Carburized thiab hardened, precision av
Main Bearings	Tapered Cov Menyuam Bearings (tejzaum Timken® lossis hom sib npaug)	Haum rau kev sib xyaw radial thiab axial loads
Crankpin Bearings	Steel-backed Babbitt-lined (Plain Bearings)	Precision automotive qib
Lubrication System	Siab Lubrication	Roj twj tso kua mis, lim, sab hauv roj passages
Pom zoo Lubricant	Feem ntau SAE 40 uas tsis yog- cov tshuaj ntxuav tes muaj roj lossis SAE 30 (ISO VG 150-220 R&O)	Xa mus rau OEM phau ntawv qhia rau cov lus qhia tshwj xeeb SC-230

A. Cov cheeb tsam tseem ceeb ntawm daim ntawv thov

Kab rov tav Directional Drilling (HDD):Qhov no yog qhov chaw thov tseem ceeb heev rau SC series twj, suav nrog SC -230, feem ntau yog siv cov av nkos siab. Tus qauv SC-170L tau qhia meej nrog Vermeer 100x120 xyaum. SC-230, nrog nws cov dej ntws ntau dua thiab lub zog, yuav haum rau HDD rigs loj dua lossis cov av nkos nyuaj dua. (HDD daim ntawv thov keeb kwm yav dhau 5).

Kev tu vaj tse:Yuav siv tau rau siab -siab hydro- ntxuav, hydro- blasting, thiab lwm yam haujlwm.

Oilfield Services:Yuav siv tau rau kev hloov pauv dej dav dav, muaj peev xwm suav nrog qee yam kev pabcuam zoo (qhov twg API 674 ua raws qib yuav yog qhov tseem ceeb).

Mine Dewatering:Siv rau kev siv cov dej hauv cov mines.

Lwm Cov Kev Siv Muaj Peev Xwm:Raws li qhov dav dav ntawm cov twj reciprocating, lwm yam kev siv yuav suav nrog roj desulfurization / ziab, sib sau cov roj av, cov roj hluav taws xob / fais fab dej hydraulic, steel zeb descaling, thiab lwm yam.

DeWatermarkai1744879470533