Honghua HHF-800 Mud Pump

Xaiv lub HHF-800 av nkos twj tso kua mis txhais tau tias xaiv qhov tshwj xeeb kev cia siab, kav ntev, thiab cov txheej txheem tsim khoom uas ua tau raws li cov qauv kev lag luam siab tshaj plaws.

Txhim khu kev ua tau zoo:

Siv siab- cov ntaub ntawv zoo thiab cov txheej txheem tsim khoom kom paub tseeb tias kev ua haujlwm ruaj khov nyob rau hauv ntau yam txheej txheem drilling. HHF-800 yog tsim los ua lub hauv paus txhim khu kev qha ntawm oilfield drilling tshuab.

Durable:

Cov qauv tsim muaj zog ntawm ob lub zog kawg thiab cov kua dej kawg yog qhov ua kom zoo rau kev ua haujlwm ntev, txo qis qis, thiab txo tus nqi tag nrho ntawm cov tswv, ua rau nws muaj peev xwm hloov mus rau qhov chaw ua haujlwm hnyav.

API 7K Ua raws:

nruj me ntsis tsim, tsim, thiab sim raws li API Specification 7K "Drilling and Well Servicing Equipment," kom ntseeg tau tias siab -tus qauv zoo, kev nyab xeeb kev ua haujlwm, thiab kev sib hloov ntawm cov khoom tseem ceeb nrog rau lwm yam API- tau tshaj qhov chaw.

Kev tu yooj yim:

Tus qauv tsim tag nrho txiav txim siab txog qhov yooj yim ntawm - qhov chaw tu, ua qhov hloov pauv yooj yim thiab ceev, uas pab txo cov nqi khiav lag luam thiab txhim kho kev ua haujlwm rig. Kev sib hloov ntawm cov kua dej kawg yog ib qho ntawm nws cov yam ntxwv tseem ceeb.

Kev siv dav dav:

Nws lub zog ntsuas 800HP ua rau nws yog qhov kev xaiv zoo tshaj plaws rau ntau yam onshore thiab nruab nrab -kev ua haujlwm tob tob.

HHF-800 av nkos twj tso kua mis lub zog kawg yog tsim los kom muaj zog txuas ntxiv, ruaj khov rau cov kua dej kawg. Nws cov khoom tseem ceeb yog tsim los siv cov ntaub ntawv zoo thiab cov txheej txheem siab heev, ua kom lub twj tso kua mis tag nrho cov kev ua tau zoo thiab kev pabcuam lub neej.

Frame Structure:

HHF-800 fais fab kawg ncej feem ntau siv lub siab -lub zog welded steel phaj qauv. Qhov kev tsim no muaj ob qho tib si siab zog thiab zoo rigidity. Tom qab vuam, lub thav duab tau dhau los ua qhov tseem ceeb ntawm kev ntxhov siab-txhim kho cov cua sov txheej txheem kom tshem tawm qhov seem ntawm cov welding kev ntxhov siab, ua kom cov thav duab ruaj khov thiab qaug zog, ua rau nws hnav tsis tau ruaj khov.

Siv kev ntxhov siab-relieved welded steel phaj thav duab yog kev lag luam tus qauv kev coj ua rau hom av nkos twj tso kua mis, muab qhov sib npaug zoo ntawm lub zog - rau - qhov hnyav piv thiab cov nqi tsim khoom piv rau cov cam khwb cia tag nrho.

Crankshaft Assembly:

Khoom siv:HHF-800 crankshaft feem ntau yog tsim los ntawm cov khoom zoocam khwb cia hlau alloy, ib qho kev teeb tsa rau F-series twj.

Kev tsim khoom:Nws undergoes precision machining kom muaj nuj nqis thiab ua haujlwm du. Cov txheej txheem kho cua sov yog siv los txhim kho nws lub zog, toughness, thiab hnav tsis kam. Cov iav bull yog feem ntau cuam tshuam - haum rau lub crankshaft.

Gear Tsav:

Hom:Nruab nrog tus qauvherringbone iav, kom ntseeg tau tias lub zog sib kis tau zoo, siab torque nqa lub peev xwm, thiab txo qis axial thrust.

Khoom siv:Feem ntau yog tsim los ntawm forged alloy steel thiab tshav kub- kho kom ua tiav qhov zoo ntawm qhov tawv tawv thiab cov tub ntxhais toughness, yog li ua kom muaj kev hnav zoo heev.

Bearings:

Hom:Hnyav-cov menyuam bearings yog siv rau cov crankshaft cov ntawv xov xwm tseem ceeb, pinion ncej, thiab txuas tus pas nrig loj / me kawg kom tiv taus qhov hnyav thiab ua kom muaj kev sib hloov. Tshwj xeeb, lub ntsiab bearings feem ntau yog tus kheej -aligning spherical roller bearings; txuas pas nrig loj kawg bearings feem ntau yog cylindrical cov menyuam bearings, thaum crosshead pin bearings feem ntau yog ob -kab koob rau cov menyuam bearings.

Crosshead thiab Guides:

Khoom siv: Tus ntoo khaub lig yog feem ntau tsim los ntawm cov hlau nplaum lossis siab - lub zog cam khwb cia hlau (xws li, ASTM A48-83 Meehanite cam khwb cia hlau), vim nws zoo heev hnav tsis kam thiab lub zog muaj zog. Crosshead cov lus qhia kuj feem ntau ua los ntawm Meehanite cam khwb cia hlau thiab tsim los hloov tau.
Lub taub hau thiab nws cov lus qhia, ua los ntawm Meehanite cam khwb cia hlau, muab kev ruaj khov, hnav- zawv zawg nto rau lub zog kawg ntawm cov kab lus sib txuas, uas yog qhov tseem ceeb rau kev xa hluav taws xob zoo thiab kev ua haujlwm ntev -.

Lubrication System:
Lub HHF-800 lub zog kawg siv qhov kev txhim khu kev qha ua ke yuam thiab txaws lubrication system. Qhov system dual no ua kom cov roj tsis tu ncua thiab txaus rau txhua qhov tseem ceeb ntawm cov kabmob thiab lub zog nyob rau hauv ntau yam kev khiav hauj lwm ceev thiab loads.

Tus txheej txheem kua dej kawg ntawm HHF-800 av nkos twj tso kua mis yog lub hauv paus ntawm nws txoj kev ntseeg tau, nrog rau tag nrho cov khoom tsim los ntawm cov ntaub ntawv zoo thiab cov txheej txheem precision los xyuas kom meej cov kev ua tau zoo nyob rau hauv hnyav drilling ib puag ncig.

A. Robust Fluid End Modules (Fluid Cylinders):

Design thiab Structure:HHF-800 tus qauv kua kawg siv ywj siabforged hlau hlau modules, uas yog interchangeable. Rau tus qauv 800HP / 5000psi twj, nws feem ntau teeb tsa nrogHom I (los ntawm - ntws, valve- dhau -valve) modules. Qhov kev tsim no paub txog nws lub zog siab thiab kev saib xyuas yooj yim. Lub valve- dhau- valve tsim yog ib qho ntawm F- series twj tso kua mis.

Khoom siv:Tsim los ntawm siab - zooforged hlau, zoo li35CrMo lossis 40CrMnMo, cov ntaub ntawv xaiv rau lawv lub zog siab, toughness, thiab qaug zog kuj nyob rau hauv siab cyclic pressures.

Kev tsim khoom:Modules undergo precision forging, ua raws liKev kho cua sov(piv txwv li, sab hauv quench hardening) kom ua tau zoo tag nrho cov khoom siv kho tshuab thiab ua haujlwm siab. Tag nrho cov machining adheres rau nruj tolerance tswj los xyuas kom meej kev sib dhos thiab sealing. Tag nrho module yog tsim nyob rau hauv tag nrho ua raws liAPI 7K tus qauv.

B. Siab-Performance Valve Assembly (API #6 Standard):

Hom thiab API Standard:HHF-800 tus qauv kua kawg yog nruab nrog ib qhoAPI #6 valve los ua ke. Qhov kev qhia tshwj xeeb no yog raug rau 800HP chav kawm, 5000 psi ua haujlwm siab F-series av nkos twj.

Valve Lub Cev thiab Valve Lub Rooj Khoom Siv:Lub cev lub cev thiab lub rooj zaum yog ua tiav los ntawm siab - zooforged hlau, feem ntau qib suav nrog20CrMnTi lossis 20CrNiMo (sib npaug rau AISI 8620). Cov ntaub ntawv no yog xaiv rau lawv zoo heev hardenability thiab toughness.

Kev tsim khoom:Cov khoom xyaw ua ntejforgedmus rau hauv cov duab, ces undergo tshwj xeebKev kho cua sov, suav nrog carburizing thiab quenching. Qhov no tso cai rau tsim ib qho nyuaj heev, hnav- txheej tiv thaiv ntawm qhov chaw tiv thaiv (feem ntauhardness ncav cuag HRC 60 lossis siab dua), thaum tswj cov tub ntxhais toughness kom nqus tau cov loads. Qhov tseem ceeb sealing nto thiab tapered nto yog precision av.

Valve Insert Khoom:Standard valve inserts yog ua los ntawm siab -kev ua tau zoopolyurethanelos yogNitrile Butadiene Roj Hmab (NBR), xaiv raws li lawv cov tsis kam rau drilling kua, kub tsis kam, thiab hnav tsis kam. Polyurethane feem ntau nyiam rau nws tag nrho durability.

Valve Cover Design: Lub valve npog tsim muaj zog, feem ntau ruaj ntseg los ntawm studs thiab ceev (bolted hom) los yog threaded retainer rings, kom ntseeg tau ib tug txhim khu kev qha foob nyob rau hauv siab.
Kev xaiv cov khoom siv zoo (piv txwv li, 20CrMnTi) thiab ntau- theem tsim cov txheej txheem (forging, carburizing, quenching, sib tsoo) siv rau API #6 valve los ua ke yog qhov tseem ceeb rau nws qhov kev ua tau zoo thiab kev ua neej nyob hauv qhov hnyav, abrasive, siab - ib puag ncig hauv cov kua dej kawg. Forging muab qhov muaj zog, tsis xws luag -dawb dawb rau kev ua haujlwm tom ntej. Cov txheej txheem carburizing qhia cov ntsiab lus siab carbon rau hauv txheej txheej ntawm cov hlau alloy. Tom qab quenching thiab tempering kev kho mob ua ib qho nyuaj heev (HRC 60+) hnav- txheej tiv thaiv ntawm lub valve lub cev thiab lub rooj zaum nto, uas ncaj qha mus cuag abrasive drilling av nkos thiab tiv taus siab heev - tawm kev cuam tshuam dej.

C. Durable Wear Parts (Standard Configuration): Liner (Standard: Bimetallic High-Chrome Liner):

Qauv:Nta asiab -chrome cam khwb cia hlau sab hauv linercentrifugal cam khwb cia thiab nruj nreem khi rau aforged steel txheej txheej. Cov qauv no muab kev hnav zoo heev thiab cov qauv tsim muaj zog.

Khoom siv:Lub siab chrome cov ntsiab lus ntawm lub puab liner muab nws hardness heev (feem ntau HRC 60-65+), zoo tiv thaiv puas thiab corrosion ntawm drilling av nkos. Lub forged steel sab nrauv plhaub (xws li, 45 # forged steel lossis ZG45) muab lub zog tensile tsim nyog los tiv thaiv cov twj tso kua mis siab.

Kev Pabcuam Lub Neej:Tsim los rau ncua kev pab cuam lub neej, feem ntau tshaj 800 teev nyob rau hauv tus qauv drilling tej yam kev mob, muab tus nqi -tshuaj zoo rau feem ntau cov haujlwm.

Piston (Standard: Bonded Polyurethane lossis Roj Hmab Piston):

Piston Core Khoom siv thiab kev tsim khoom:Lub piston tub ntxhais / hub feem ntau yog tsim los ntawm siab - zoohlau alloy (xws li, 42CrMo lossis siab - zoo 45 # steel) forgedthiab cua sov- kho kom ua tiav lub zog thiab ruaj khov uas yuav tsum tau ua kom tiv taus cov khoom loj hauv qab - siab.

Sealing Materials: Cov ntsaws ruaj ruaj yog ua los ntawm siab -kev ua tau zoo polyurethane los yog Nitrile Butadiene Rubber (NBR), ruaj khov rau cov hlau piston tub ntxhais siv cov txheej txheem tshwj xeeb. Qhov kev xaiv ntawm cov khoom yog nyob ntawm qhov tshwj xeeb drilling kua yam ntxwv, kub, thiab siab xav tau. Polyurethane feem ntau muab kev hnav zoo dua.
Cov khoom siv piston tseem ceeb yog 42CrMo, nrog rau kev xaiv roj hmab yog NBR lossis polyurethane.
Nyob rau hauv siab -siab dynamic tej yam kev mob, lub zog ntawm lub zog ntawm lub elastic sealing (polyurethane / roj hmab) thiab forged steel piston core yog ib qho tseem ceeb raws li cov khoom siv rau lawv tus kheej kom ntseeg tau lub neej ntev ntawm lub piston thiab tiv thaiv tsis ua hauj lwm ntxov ntxov. Yog tias daim ntawv cog lus ua tsis tiav, cov kua dej drilling tuaj yeem hla lub foob los yog ua rau cov khoom sib khi kom tshem tawm los yog tsim kua muag, ua rau poob ntawm lub twj tso kua mis sai thiab muaj peev xwm ua rau lub liner. Cov neeg tsim khoom siv cov txheej txheem kev sib txuas ua ke thiab kev tswj xyuas kom zoo los xyuas kom meej tias daim ntawv cog lus no tuaj yeem tiv taus lub zog shear siab thiab tshuaj tua kab mob thaum lub sijhawm ua haujlwm.

Piston Rods / Pony Rods:

Khoom siv:Ua los ntawmsiab -lub zog alloy steel(qib ntau suav nrog 42CrMo, 35CrMo, lossis 45 # steel) kom tiv taus cov tensile thiab compressive kev ntxhov siab.

Kev tsim khoom: Forgingyog siv los ua kom tiav cov qauv zoo tshaj plaws thiab txhim kho cov khoom siv kho tshuab, ua raws liKev kho cua sovkom ua tau zoo zog thiab toughness. Precisionsib tsooxyuas kom meej qhov ntev thiab du nto tiav, uas yog ib qho tseem ceeb rau kev sealing zoo.

Kev kho deg:Feem ntau undergoesnyuaj chrome platinglos muab ib qho nyuaj heev, hnav-tiv taus, thiab qis- kev sib txhuam nto rau ntim cov ntsaws ruaj ruaj kom txav tawm. Lwm cov kev kho mob saum npoo av, xws li nitriding lossis phosphating, kuj tseem siv tau nyob ntawm cov qauv tsim tshwj xeeb thiab cov ntawv thov.

HHF-800 Mud Pump Performance Data (Standard Fluid End)

HHF-800 Standard Accessories: Ua kom lub twj tso kua mis ua haujlwm zoo thiab ua haujlwm zoo

Txhawm rau kom muaj kev nyab xeeb, ua haujlwm tau zoo, thiab ntev - lub sijhawm ua haujlwm ntawm HHF-800 av nkos, Honghua pom zoo lossis suav nrog cov khoom siv tseem ceeb hauv qab no raws li tus qauv:

Pulsation Dampener (Air Chamber):

Muaj nuj nqi:Ua tau zoo dampens siab pulsations generated los ntawm reciprocating motion ntawm triplex twj tso kua mis, tiv thaiv lub twj tso kua mis nws tus kheej thiab downstream manifolds, hoses, thiab rhiab downhole seev (xws li, MWD / LWD cov cuab yeej) los ntawm qaug zog kev puas tsuaj, thiab xyuas kom meej smoother, ntau nruam xa ntawm drilling kua rau lub laum ntsis.

Qauv TSIS MUAJ: HHF-800Feem ntau covKB-45 hom cua chamber, tsim kom phim lub siab thiab ntws yam ntxwv ntawm 800HP chav kawm av nkos twj.

Cov ntaub ntawv thiab cov qauv:Feem ntau siv lub zogforged los yog cam khwb cia hlau vaj tsevkom tiv taus kev kub ntxhov, nrog rau cov khoom siv ruaj khovelastic zais zis(piv txwv li, Nitrile Butadiene Rubber NBR) kom nqus tau cov kev hloov pauv siab.

Kev Ruaj Ntseg Valve (Pressure Relief Valve):

Muaj nuj nqi:Ua hauj lwm raws li ib tug overpressure tiv thaiv ntaus ntawv rau cov av nkos twj tso kua mis thiab tag nrho cov siab - siab circulation system. Thaum lub kaw lus siab tshaj li qhov kev nyab xeeb preset, lub valve kev nyab xeeb cia li qhib los txo qhov siab, tiv thaiv cov khoom puas thiab raug mob.

Qauv TSIS MUAJ: HHF-800F-series twj feem ntau siv covJA-3 hom shear pin kev nyab xeeb valve. Hom kev ruaj ntseg valve no muab qhov tseeb, tsis yog - pib- rov pib lub siab tso tawm tom qab ncav cuag lub teeb siab thiab txiav tus pin.

Liner Wash System:

Muaj nuj nqi:Txias thiab lubricates qhov chaw sib cuag ntawm lub piston thiab liner los ntawm kev txau cov kua dej tsis tu ncua (feem ntau yog dej los yog dej-raws li coolant) rau hauv liner, yog li txo kev sib txhuam, dissipating tshav kub, thiab yaug tawm cov khoom abrasive, uas ua rau lawv lub neej ua haujlwm ntev.

Cheebtsam:Feem ntau suav nrog kev mob siab rautsuag tsuag(feem ntau lub twj tso kua mis centrifugal, uas tuaj yeem siv tau-tsav los ntawm cov av nkos twj tso kua mis pinion ncej lossis los ntawm lub cev muaj zog), lub tank txias, thiab cov kav dej thiab cov nozzles ncaj nraim rau txhua lub liner.

HHF-800 Mud Pump: Main Technical Specifications (Standard Configuration)

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