Honghua HHF-1600 Mud Pump

HHF-1600 av nkos twj tso kua mis yog tsim los muab lub zog hydraulic horsepower thiab ruaj khov hloov chaw rau kev ua haujlwm drilling hauv nruab nrab -qhov tob thiab qhov dej tsis zoo, kom ntseeg tau tias kev thauj mus los zoo thiab kev tu huv. Nws qhov kev ua tau zoo tseem ceeb tau mus txog qib kev lag luam, muaj peev xwm ua tau raws li koj qhov kev xav tau ntawm cov txheej txheem drilling.

Table 1: HHF-1600 Mud Pump Key Performance Parameters

Fluid End Piav Qhia: Qhov Chaw Zoo Tshaj Plaws ntawm HHF-1600 Tus Qauv Qauv (5000 PSI)

Cov kua dej kawg ntawm HHF-1600 av nkos twj tso kua mis yog nws cov khoom tseem ceeb ua haujlwm, ncaj qha mus rau 冲刷 (scouring) thiab hnav siab - cov kua dej drilling. Honghua tau ua tib zoo xaiv siab- cov ntaub ntawv zoo thiab cov txheej txheem siab heev rau tus qauv 5000 PSI kua kawg, ua kom nws ua haujlwm tau zoo, ruaj khov, thiab lub neej ntev hauv kev xav tau.

A. Lub tog raj kheej / kua kawg Module: Forged Quality, Indestructible

Lub tog raj kheej dej (kua kawg module) ntawm HHF-1600 av nkos twj tso kua mis yog ib qho tseem ceeb tivthaiv uas tiv taus siab, thiab nws cov qauv tsim thiab kev tsim khoom yog tsom rau cov qauv siab tshaj plaws.

Kev xaiv khoom siv:Txhua lub tog raj kheej kua dej module yog integrally forged los ntawmhigh-zoo, siab- zog alloy steel, feem ntau yog qib xws li35CrMoA lossis 40CrMoNn.

Kev tsim khoom:

Txheej txheem Forging:Strictly adheres to API 7K standards, employing advanced multi-directional forging processes to ensure dense material structure, eliminate internal defects, and achieve excellent metal flow lines and mechanical properties.

Kev kho cua sov:Tom qab forging, ib qho quenching thiab tempering kev kho cua sov (quenching thiab siab -temperature tempering) yog ua, ua raws li los ntawm kev ntxiv dag zog rau kev kho mob xws li quenching rau qhov tseem ceeb sab hauv kab noj hniav, kom ua tau siab zog, siab toughness, thiab zoo heev hnav tsis kam.

Tus Qauv Tsim: Tus qauv HHF-1600 kua kawg txais kev lag luam-Valve pov thawj- dhau-Valve ncaj nraim los ntawm cov qauv. Qhov kev tsim no muab cov dej ntws zoo, txo qis hydraulic poob, thiab ua kom yooj yim rau kev tshuaj xyuas thiab hloov cov khoom sib dhos valve. Txhua lub tog raj kheej module yog sib hloov, yooj yim txij nkawm.

B. Liners: Bimetallic Composite, Tshiab Heights ntawm Hnav Resistance
HHF-1600 av nkos twj tso kua mis los ntawm cov txheej txheem siab -kev ua haujlwm bimetallic liner, muab qhov chaw ua haujlwm tsis zoo rau kev ua haujlwm ntawm lub piston.

Lub plhaub sab nraud:Ua los ntawm - zoocarbon steel (45 # hlau)ntawm akub niastxheej txheem tsim, kom ntseeg tau tias tag nrho cov neeg kho tshuab lub zog thiab lub siab ua haujlwm ntawm lub liner, muaj peev xwm tiv taus siab - qhov cuam tshuam rau lub sijhawm siv.

Inner Liner: Sab hauv liner siv lub siab tshwj xeeb -chrome cam khwb cia hlau alloy (chromium cov ntsiab lus feem ntau 25-28%), tsim los ntawm centrifugal casting. Centrifugal casting ensures a dense, uniform inner liner structure free from looseness, slag inclusions, and other defects.

C. Piston thiab Piston Qws: Kev sib xyaw ua ke muaj zog, kev sib khi ruaj khov
Lub piston thiab piston pas nrig sib dhos yog qhov tseem ceeb txav ntawm cov av nkos cov kua dej kawg, thiab lawv qhov kev ua tau zoo cuam tshuam ncaj qha rau lub twj tso kua mis kev ua haujlwm thiab kev ntseeg tau.

Piston:

Piston Core:Feem ntau yog tsim los ntawm siab - zooforged alloy steel (42CrMo lossis 45 # steel). Cov ntaub ntawv no, tom qab kev kho cua sov, muaj cov khoom siv zoo heev, muaj peev xwm tiv taus lub zog loj uas kis tau los ntawm lub piston thaum ua haujlwm.

Piston Roj Hmab:Lub piston core yog them nrog siab -cov khoom siv elastomeric. Standard configurations feem ntau sivPolyurethane (PU) los yog Nitrile Butadiene Roj Hmab (NBR). Polyurethane roj hmab yog tshwj xeeb tshaj yog haum rau roj -raws li drilling kua vim nws zoo heev hnav thiab roj kuj; Nitrile Butadiene Roj Hmab yog qhov zoo - haum rau dej - raws li cov dej drilling thiab yog tus nqi - zoo. Ob qho khoom siv tshwj xeeb yog tsim los tiv thaiv cov tshuaj lom neeg corrosion, siab kub, thiab siab -siab extrusion los ntawm cov dej drilling.

Piston pas nrig:

Khoom siv thiab kev tsim khoom:Ua los ntawm - zooforged alloy steel (35CrMo, 42CrMo, lossis 45 # steel)los ntawm cov txheej txheem xws li forging thiab kev kho cua sov kom ua tiav lub zog zoo thiab qaug zog.

Kev Kho Ntog: Qhov chaw ua haujlwm ntawm tus pas nrig piston yog qhov tseeb hauv av thiab feem ntau ua rau cov tawv chrome plating (nrog rau cov tuab tuab kom ntseeg tau tias hnav lub neej), lossis lwm yam kev kho saum npoo xws li galvanizing lossis npib tsib xee plating tuaj yeem xaiv los txhim kho kev hnav thiab corrosion kuj.
D. Valve los ua ke: API #7 Standard, Efficiency thiab Durable
HHF-1600 av nkos twj tso kua mis kawg los ua qauv nrog API #7 valve los ua ke. Qhov kev qhia tshwj xeeb ntawm lub valve no muab thaj chaw zoo tagnrho thiab cov qauv tsim lub zog rau 1600HP chav kawm av nkos twj tso kua mis, kom ntseeg tau tias kev ua haujlwm tau zoo thiab ua haujlwm tau zoo nyob rau hauv kev hloov pauv siab thiab muaj zog siab.

Valve Lub Cev thiab Valve Rooj:

Khoom siv:Ob leeg yog tsim los ntawmsiab - zoo forged alloy steel, feem ntau siv qib xws li20 CrMnTilos yog sib npaug alloy steels.

Kev tsim khoom:Tom qab forging, lub valve lub cev thiab lub rooj zaum lub rooj vag valve tau txais kev ua haujlwm zoo. Qhov tseem ceeb sealing nto thiab cov chaw ua haujlwm tau txaissib sib zog nqus carburizing thiab quenching cua sov kho, nrog nto hardness feem ntau ncav cuagtshaj HRC60.

Valve Insert:

Khoom siv: Feem ntau yog ua los ntawm siab -cov khoom siv polyurethane (PU) lossis cov roj hmab tshwj xeeb hluavtaws. Cov ntaub ntawv no muaj kev hnav zoo heev, tsim kua muag lub zog, extrusion tsis kam, thiab ua siab ntev rau ntau yam tshuaj lom neeg drilling kua additives, kom ntseeg tau tias kev sib khi ruaj khov thiab lub neej ua haujlwm ntev rau lub valve nyob rau hauv txhua yam kev ua haujlwm.

E. Valve Npog thiab ntsaws ruaj ruaj: nyab xeeb, txhim khu kev qha, thiab yooj yim rau tu
Lub hau npog lub valve thiab nws cov khoom sib khi yog qhov tseem ceeb rau kev ua kom cov pa tawm - tsis pub ua haujlwm ntawm cov kua dej hauv qab qhov siab. HHF-1600 av nkos twj tso kua mis kuj qhia tau hais tias kev saib xyuas rau kev ntseeg tau thiab kev ruaj ntseg hauv cov ntsiab lus no.

Valve npog:Lub HHF-1600 av nkos twj tso kua mis yog nruab nrog lub zog valve npog (HHF-1300/1600 series coj tus lej GH3101-05.11). Cov npog valve no feem ntau yog ua los ntawm cov hlau muaj zog (forgings lossis zoo castings), thiab lawv cov qauv tsim tau txiav txim siab txog lub peev xwm thauj khoom thiab kev sib khi kev ntseeg siab hauv siab (tus qauv 5000 PSI).

Cov ntsaws ruaj ruaj:High -zooelastomer sealsyog siv nyob rau hauv lub valve npog, liners (piv txwv li, O-ring 97.5x3.55G, liner locking nplhaib GH3101-05.04), thiab lwm yam tseem ceeb kev twb kev txuas cov ntsiab lus ntawm cov kua kawg.

Fais fab kawg: Tsav muaj zog, ntev - kav ntev

Lub zog kawg ntawm HHF-1600 av nkos twj tso kua mis yog lub hauv paus ntawm nws lub zog nce. Nws tsim integrates ntau yam mature technologies thiab high-zoo Cheebtsam, aiming muab nruam, ruaj khov, thiab npaum tsav rau cov kua kawg.

Ncej:Adopts muaj zogwelded steel phaj qauvthiab undergoestshaj tawm -weld stress relief, kom ntseeg tau tias tus ncej muaj lub zog siab heev, rigidity, thiab ntev - lub sijhawm ruaj khov, muaj peev xwm tiv taus qhov hnyav hnyav thiab kev vibrations tsim thaum lub twj tso kua mis 1600 HP ua haujlwm ntawm kev thauj khoom.

Crankshaft thiab Txuas Qws:

Crankshaft:Precisely tsim los ntawm siab - zoghlau alloy (cam khwb cia hlau alloy), thiab nruj dynamically sib npaug los xyuas kom meej kev ua haujlwm du thiab txo kev co.

Txuas Qws:Tsis tas li forged los yog cam khwb cia los ntawm siab -lub zog alloy steel, muaj lub zog txaus thiab rigidity kom ntseeg tau xa cov crankshaft txoj kev sib hloov mus rau tus ntoo khaub lig.

Gear Tsav:

Hom:Ua haujlwm classicherringbone iavtsav (nrog rau lub ntsiab iav thiab pinion), daim ntawv iav paub txog nws lub peev xwm thauj khoom siab, kev sib kis tau zoo, thiab lub suab qis.

Khoom siv thiab txheej txheem:Cov iav raug xaiv los ntawm siab - zoohlau alloy, thiab cov hniav ntawm cov hniav tau ua tiavKev kho cua sov(xws li carburizing, quenching, thiab iav sib tsoo) kom ua tiav qhov tawv tawv heev thiab hnav tsis kam thaum tuav cov tub ntxhais toughness, ua kom lub neej ntev thiab kev ntseeg siab rau lub zog thaum lub sij hawm sib kis siab.

Bearings:Lub hwj chim kawg tau siv siab -zoo, hnyav- lub luag haujlwmcov menyuam bearings, suav nrog crankshaft lub ntsiab bearings, pinion ncej bearings, crankpin bearings (txuas cov pas nrig loj kawg bearings), thiab crosshead pin bearings, thiab lwm yam. Cov kabmob no ua kom tsis muaj kev sib txhuam, kev ua haujlwm du, thiab kev pabcuam ntev rau txhua qhov chaw txav.

Crosshead Assembly:

Crosshead:Precision machined los ntawm siab hnav- cov khoom siv tiv taus, feem ntauductile hlau los yog Meehanite cam khwb cia hlau ua raws li ASTM A48-83 tus qauv, muab qhov zoo tshaj plaws zawv zawg qhov chaw thiab thauj khoom -cov kabmob muaj peev xwm.

Crosshead Guides:Nruab nrog cov kev hloov pauv sab saud thiab sab qis, ua kom cov kev taw qhia meej ntawm lub taub hau hla, txo kev hnav, thiab txuas ntxiv lub neej kev pab cuam ntawm lub hwj chim kawg ncej thiab crosshead.

Lubrication System:Txais yuav ib tug composite lubrication system combiningyuam lubrication thiab txaws lubrication. Lub iav twj tso kua mis quab yuam xa cov roj lubricating rau cov bearings tseem ceeb thiab cov iav meshing cov ntsiab lus, thaum cov roj pos huab tsim los ntawm cov iav tig lubricates lwm cov khoom, ua kom lub zog txaus thiab raws sij hawm lubrication ntawm lub hwj chim kawg nyob rau hauv ntau yam kev mob, zoo txo ​​hnav, dissipating tshav kub, thiab guaranteeing ntev - lub sij hawm ruaj khov ntawm lub twj tso kua mis.

Standard Accessories: Txhim kho kev ua haujlwm thiab kev ruaj ntseg

Txhawm rau kom ntseeg tau tias HHF-1600 av nkos twj tso kua mis tuaj yeem muaj kev nyab xeeb thiab siv tau zoo thiab tswj tau yooj yim, Honghua muab nws nrog cov khoom siv zoo tshaj plaws. Cov ntaub ntawv thiab cov txheej txheem rau cov khoom siv no kuj tau ua tib zoo xaiv thiab tswj nruj me ntsis kom phim qhov kev ua tau zoo ntawm lub twj tso kua mis loj.

Pulsation Dampener:

Qauv:Feem ntau nruab nrog aKB-75 hom pulsation dampener, haum rau HHF-1600 lub siab thiab cov yam ntxwv hloov chaw.

Khoom siv thiab cov qauv:Lub dampener vaj tse yog ua los ntawmforged hlau, muaj peev xwm tiv taus lub twj tso kua mis siab tshaj plaws ua haujlwm siab. Nws muaj qhov ruaj khovsiab -zoo roj hmab zais zis(xws li Nitrile Butadiene Roj Hmab NBR) uas yog hnav thiab drilling kua corrosion resistant.

Muaj nuj nqi:Nruab rau ntawm lub twj tso kua mis txoj kab, nws zoo absorbs thiab dampens siab pulsations generated los ntawm reciprocating piston motion, ua rau smoother kua ntws nyob rau hauv cov kab tawm, txo pipeline vibration, tiv thaiv downstream khoom, thiab txhim kho tag nrho cov kev khiav hauj lwm efficiency ntawm lub twj tso kua mis.

Kev Nyab Xeeb Valve:

Qauv:Standardly nruab nrog ib tug txhim khu kev qhaJA-3 shear pin kev nyab xeeb valve.

Khoom siv thiab cov qauv:Lub cev valve yog ua los ntawmsiab -lub zog steel, xyuas kom muaj kev ncaj ncees nyob rau hauv cov xwm txheej heev overpressure. Tus pin shear yog precisely calibrated rau shear kom raug thaum lub twj tso kua mis siab tshaj qhov preset zoo nqi, sai sai relieving siab.

Muaj nuj nqi:Raws li cov cuab yeej tiv thaiv kev kub ntxhov zaum kawg rau lub twj tso kua mis thiab tag nrho lub siab - lub zog siab, ib zaug lub twj tso kua mis tawm lub siab poob siab tshaj qhov kev txwv kev nyab xeeb, lub valve kev nyab xeeb cia li qhib, hloov siab - cov kua dej siab mus rau thaj chaw nyab xeeb, yog li tiv thaiv kev puas tsuaj rau lub twj tso kua mis lub cev, manifold, thiab lwm yam khoom siv, ua kom cov neeg ua haujlwm nyab xeeb.

Liner Wash System:

Cheebtsam:suav nrog kev mob siab rauCov twj tso kua mis sib dhos (NB800M.08.00), nrog rau cov kav dej sib txuas thiab nozzles.

Khoom siv thiab cov qauv:Lub twj tso kua mis thiab cov kav dej yog ua los ntawm corrosion- cov ntaub ntawv tiv taus, thiab cov nozzles yog tsim los tsim cov yeeb yaj kiab dej tsis sib xws thiab ua haujlwm zoo ntawm cov kab thiab piston pas nrig.

Muaj nuj nqi:

Cov txheej txheem no txuas ntxiv txau cov dej txias thiab cov roj nplua nyeem (feem ntau yog cov dej ntshiab lossis cov dej txias uas muaj cov tshuaj ntxiv me me) mus rau sab nrauv ntawm cov kab thiab cov pas nrig piston. Qhov kev ua haujlwm no pab taudissipate cua sov tsim los ntawm kev sib txhuam, tshem tawm cov khoom abrasive, thiab txuas ntxiv lub neej kev pab cuam ntawm ob lub liners thiab pistons, qhov tseem ceeb hnav.

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