GARDNER DENVER PZ11 Pump

Foundation: forged hlau hlau modules

Txhim kho lub neej qaug zog: peb siv cov hlau zoo forged hlau xws li 35CrMo, 40CrMnMo thiab 4135/4140 ua cov ntaub ntawv hauv paus rau cov qauv. Cov ntaub ntawv no muaj lub siab hardenability, zoo heev kub lub zog thiab zoo heev toughness, yog qhov zoo tshaj plaws xaiv los daws cov huab cua.

Peb qhov kev cog lus zoo tshaj li cov ntaub ntawv lawv tus kheej. Peb nruj me ntsis ua raws li API 7K tsim qauv, thiab siv ntau- theem kev kho cua sov txheej txheem xws li quenching thiab tempering, nrog rau cov cuab yeej Autofrettage technology.

Tsis tas li ntawd, peb muab ib qho tshiab "L" hom cais lub tog raj kheej module tsim uas cais cov suction thiab tso tawm modules rau qhov tseeb modularity. Lub ntsiab kom zoo dua ntawm qhov kev tsim no yog kev lag luam: thaum ib qho ntawm qhov nqus los yog tawm cov qauv tawg, nws tuaj yeem hloov tau ntawm nws tus kheej, yog li txo cov nqi tu thiab cov khoom seem ntawm cov khoom muag siab. Nyob rau tib lub sijhawm, kev sib cais tsim kuj ua kom yooj yim rau lub valve thiab lub rooj hloov txheej txheem, txhim kho kev ua haujlwm ntawm thaj chaw tu. Qhov no qhia txog peb txoj kev nkag siab tob txog tag nrho lub neej voj voog tus nqi ntawm cov khoom siv drilling, thiab muab cov neeg siv khoom nrog cov phiaj xwm kev txawj ntse thiab kev lag luam.

Hnav interface: siab heev lub tog raj kheej liner nrog piston system

Lub tog raj kheej liner thiab piston yog cov tub ntxhais hnav qhov chaw uas ncaj qha sib cuag nrog cov kua dej abrasive thiab corrosive heev, thiab lawv lub neej kev pabcuam cuam tshuam ncaj qha rau lub sijhawm tsis yog (NPT) ntawm lub tshuab drilling.

Lub tog raj kheej liner technology:

High chromium (bimetal) lub tog raj kheej liner: lub plhaub yog ua los ntawm lub zog siab forged steel (AISI 1045) los muab kev txhawb nqa; lub hauv ob sab phlu yog ua los ntawm centrifugally cam khwb cia siab chromium cam khwb cia hlau los ua ib tug hnav resistant nto nrog hardness mus txog HRC 60-69. Qhov no yog tus nqi-zoo thiab txhim khu kev qha kev xaiv rau feem ntau qhov chaw drilling.

Zirconia ceramic cylinder liner: zirconia ceramic khoom muaj super siab hardness (HRC> 85), zoo thermal stability thiab zoo corrosion kuj, nws cov kev pab cuam lub neej muaj peev xwm ncav cuag 3 mus rau 5 zaug ntawm siab chromium lub tog raj kheej liner.

Piston technology:

Peb ib qho -daim vulcanized piston tsim ua ke nrog lub siab - lub zog forged steel piston core nrog peb cov qauv tsim elastomer. Peb muab ntau yam kev xaiv elastomer kom haum rau kev ua haujlwm sib txawv:

Kev ua haujlwm siab polyurethane: haum rau cov dej ib txwm siv -raws li av nkos, muab sab saum toj -notch abrasion resistance.

Cov roj hmab tshwj xeeb nitrile (NBR/HNBR): tsim los rau kub lossis roj-raws li, hluavtaws raws li av nkos ib puag ncig, nrog rau cov tshuaj tiv thaiv corrosion thiab kub ua haujlwm. Peb cov elastomeric formulations yog ua tib zoo tsim los muab siab tshaj plaws rau extrusion, hnav thiab tshuaj degradation.

Table 1: Kev sib piv ntawm cov khoom siv lub tog raj kheej liner

Cov lus hauv qab no yog npaj los pab cov neeg siv khoom xaiv cov khoom tsim nyog tshaj plaws raws li tus nqi tseeb ⁇ kev txheeb xyuas cov txiaj ntsig ntawm lawv qhov project drilling.

Flow tswj nyob rau hauv siab: valve thiab lub rooj sib dhos

Tsim & Khoom siv:

Ib qho -daim qhib lub cev thiab lub rooj tsim qauv yog monolithically forged los ntawm cov hlau alloy saum toj kawg nkaus xws li 20CrMnTi, 40CrNiMo, AISI 8620 lossis 4119. Piv nrog rau cov casting lossis vuam tis valve, cov hlau txuas txuas ntxiv ntawm lub forging valve lub cev tuaj yeem tiv thaiv qhov siab ntawm qhov siab, thiab muaj kev cuam tshuam rau lub siab - qaug zog tawg.

Advanced Heat Treatment Txheej txheem:

Peb siv cov txheej txheem carburizing thiab quenching kom muab lub valve sib dhos dual kev ua haujlwm:

Hard nto: carburizing tsim ib tug siab - carbon zone nyob rau saum npoo ntawm cov khoom, uas yog hloov mus rau ib tug ultra- hard martensite qauv (hardness HRC Ntau tshaj los yog sib npaug rau 60) tom qab quenching, uas yog txaus los tiv thaiv lub siab - ceev yaig ntawm abrasive hais nyob rau hauv lub drilling av nkos.

Cov tub ntxhais tawv tawv: khaws cov khoom qub qis- cov pa roj carbon monoxide ntawm cov tub ntxhais, quenching tom qab tsim cov qauv siab - toughness, tuaj yeem nqus tau lub valve txhua zaus qhov cuam tshuam ntawm lub zog loj heev uas tsis muaj kev tawg.

Qhov no "Sab nraud nruj thiab sab hauv tawv" qauv yog tus yuam sij kom ntev lub neej ntawm lub valve sib dhos. Chromium (CR) thiab manganese (MN) cov ntsiab lus nyob rau hauv 20CrMnTi thiab lwm yam hlau alloys txhim kho lub hardenability ntawm cov khoom thiab xyuas kom meej cov tsim ntawm ib tug txaus hardened txheej, thaum titanium (Ti) plays lub luag hauj lwm nyob rau hauv grain refinement, lub toughness thiab zuag qhia tag nrho lub zog ntawm cov tub ntxhais yog ntxiv txhim kho.

Replaceable valve kua nplaum:

Peb qhov sib txuam siv cov kua nplaum zoo ntawm - zoo polyurethane valve kua nplaum, tsis tsuas yog muab kev ruaj ntseg foob, tab sis kuj yooj yim los hloov, txo cov nqi tu thiab kev poob qis 51.

Kev Ua Haujlwm Kev Sib Tw: tus nqi siab ntawm cov txheej txheem hloov cov txheej txheem

Pa cylinder liner haum yog nyob ntawm studs thiab ceev. Hauv kev ua haujlwm hauv kev ua haujlwm, txhawm rau ua tiav qhov xav tau pretightening torque, feem ntau yuav tsum tau siv "Roj rauj thiab Force Bar", uas tsis yog tsuas yog siv tsis tau xwb, tab sis kuj ua rau muaj kev nyab xeeb zoo rau cov neeg ua haujlwm hauv cheeb tsam. Txhua lub tog raj kheej liner hloov pauv txhais tau hais tias ntev tsis yog- lub sijhawm tsim khoom (NPT), uas cuam tshuam ncaj qha rau kev nce qib ntawm cov haujlwm drilling thiab cov txiaj ntsig kev lag luam.

P-Quip system: kev tshuaj xyuas

P-Quip system yog qhov tseem ceeb ntawm kev tsim kho thev naus laus zis hauv kev ua lag luam. Nov yog qhov nws ua haujlwm li cas:

Compression: kev siv lub caij nplooj ntoos hlav muaj zog (disc caij nplooj ntoos hlav pab pawg) ntawm lub tog raj kheej liner los siv lub zog tas li thiab paub tias clamping quab yuam, tiv thaiv lub tog raj kheej liner thaum lub twj tso kua mis ua haujlwm ntawm micro- txav, yog li ncua lub neej ntawm lub tog raj kheej liner thiab piston.

Tso Tawm: siv lub twj tso kua mis sab nraud me me kom tso siab los ntawm Lub Caij Nplooj Ntoos Hlav kom tso cov phaj liner kom nyab xeeb thiab sai.

Txawm hais tias P-Quip system daws cov teeb meem ib txwm muaj ntawm brute quab yuam thiab kev ruaj ntseg, nws qhia txog cov txheej txheem tshiab. Nws tso siab rau cov twj hydraulic sab nraud, siab - cov kav dej siab, thiab txuas txuas. Cov khoom siv ntxiv no nyob rau hauv ib puag ncig hnyav ntawm lub platform drilling, muaj kev pheej hmoo ntawm kev poob, kev puas tsuaj lossis tsis ua haujlwm, tab sis tuaj yeem dhau los ua qhov tsis ua haujlwm tshiab, ncua kev txij nkawm.

Peb cov kev daws teeb meem zoo tshaj plaws: cov neeg kho tshuab ntshiab lub tog raj kheej xovxwm- haum qhov system

Peb nyob ntawm no los tsim cov kev daws teeb meem uas sawv cev rau tiam tom ntej ntawm lub tog raj kheej xovxwm- haum thev naus laus zis. Nws lub zog tseem ceeb nyob hauv cov qauv siv tshuab ntshiab, tshem tawm tag nrho ntawm kev vam khom rau sab nraud hydraulic system.

Nws ua haujlwm li cas:

Peb tus qauv tsim tau txais kev tshoov siab los ntawm kev lag luam - ua "Sur-lock" lub tswv yim kho tshuab torque. Peb koom ua ke ib tug precision torque multiplier iav system (pinion thiab nplhaib iav) rau hauv liner Platen Nut Assembly. Qhov kev hloov pauv no tso cai rau tus neeg teb xov tooj kom yooj yim tsim thiab raug tswj hwm lub zog clamping zoo siv tsuas yog tus qauv cuam tshuam lossis torque wrench. Lub installation thiab disassembly lub sij hawm ntawm tag nrho lub tog raj kheej liner yog shortened mus rau feeb.

Sib piv Advantage:

Kev nyab xeeb heev: tshem tawm ob txoj kev pheej hmoo ntawm hammering thiab siab - hydraulic kab xau.

Unparalleled Speed ​​​​: lub sij hawm hloov lub tog raj kheej liner yog tsawg dua li txoj kev ib txwm muaj, txawm tias nrawm dua li qhov hydraulic auxiliary system. Peb teem sijhawm hloov lub hom phiaj tsawg dua 5 feeb, ntev dua li 15 feeb uas tau thov los ntawm P-Quip system.

Minimalist: tsis muaj lwm lub twj tso kua mis, tubing, lossis kev sib txuas tshwj xeeb. Lub kaw lus yog tus kheej -muaj, muaj zog, thiab tsis tas yuav muaj kev saib xyuas ntxiv.

Tus nqi-kev ua tau zoo: qis dua lub neej- cov nqi voj voog los ntawm kev txo qis tsis yog- lub sijhawm tsim khoom, ua kom yooj yim cov cuab yeej xav tau, thiab txhim kho kev ruaj ntseg.

Table 2: Sib piv Kev Ntsuas ntawm lub sijhawm thiab kev nyab xeeb ntawm lub tog raj kheej liner siab haum qhov system

Cov lus no qhia meej meej txog kev ua haujlwm ncaj qha thiab kev lag luam zoo ntawm kev nqis peev hauv peb qhov system.

Core thav duab: qhov zoo ntawm ductile hlau thav duab

Lub zog kawg ncej yog lub hauv paus ntawm tag nrho cov twj tso kua mis thiab tiv taus kev khiav hauj lwm kev ntxhov siab thiab kev co. Cov cam khwb cia hlau thav duab siv hauv PZ-11 yog qhov kev xaiv zoo tshaj plaws rau kev xaiv piv rau cov welded steel phaj ncej siv hauv qee hom twj tso kua mis.

Driveline: precision tsim los ua kom muaj zog xa mus

Crankshaft thiab iav: peb siv forged alloy steel crankshafts thiab tshav kub- kho ob chav herringbone AGMA txheem iav. Muab ob npaug rau herringbone iav tsim muab ib tug smoother, quieter kis tau tus mob nrog ntau dua load peev xwm thiab lub neej ntev dua spur zog.

Bearing configuration: Peb nruj me ntsis raws li OEM specification rau kev siv ntawm tej yam bearings ntawm qhov chaw tseem ceeb ntawm lub hwj chim sab, nrog rau ob kab kheej kheej rau cov menyuam bearings rau eccentric ncej spindle bearings, ob kab kheej kheej rau cov menyuam bearings rau eccentric ncej spindles, ob kab kheej kheej cov menyuam bearings rau eccentric spherical cov menyuam bearings, ob kab kheej kheej Cov menyuam bearings rau eccentric shafts, ob kab kheej kheej cov menyuam bearings rau eccentric shafts, thiab ob kab kheej kheej cov menyuam bearings rau eccentric shafts, thiab hnyav luag hauj lwm rau cov menyuam bearings 90 rau pinion shafts thiab txuas rods. Qhov kev saib xyuas kom meej no ua kom peb lub zog- kawg cov khoom ua tau raws li lossis dhau OEM cov qauv kev ua haujlwm.

Lub neej ntev ntawm lub system: Advanced Lubrication system

Lub zog kawg nrog txaws lubrication thiab yuam lubrication ntawm kev sib xyaw ntawm ob lub lubrication system. Cov roj twj tso kua mis sab hauv yuav huv si, cov roj txias tsis tu ncua xa mus rau txhua qhov tseem ceeb bearings thiab iav meshing point, uas yog qhov tseem ceeb lav rau kev ua haujlwm ntev - lub neej. Lub kaw lus yog tus qauv nruab nrog hloov roj lim thiab roj ntsuas ntsuas, thiab xaiv cov roj txias txias, txhawm rau hloov mus rau kev ua haujlwm tsis tu ncua hauv qhov kub thiab txias.

Table 3: Cov ntaub ntawv kev ua haujlwm ntawm Pz-11 av nkos twj nrog peb cov khoom

Cov lus hauv qab no muab cov kws ua haujlwm drilling nrog cov lus qhia tseem ceeb rau kev sib piv cov twj tso kua mis rau cov dej tshwj xeeb. Tag nrho cov ntaub ntawv yog xam raws li 90% mechanical efficiency thiab 100% volumetric efficiency.

Qhov chaw ntawm cov ntaub ntawv:

Ib qho kev qhia rau kev sib hloov

Table 4: Daim ntawv teev cov OEM hloov pauv tau tag nrho

Daim ntawv no muab cov neeg yuav khoom thiab saib xyuas nrog cov cuab yeej tseem ceeb uas tshem tawm txhua qhov kev tsis ntseeg txog kev sib raug zoo thiab ua kom yooj yim rau cov txheej txheem xaj, yog li tsim kev ntseeg siab thiab txhawb kev lag luam nrog cov neeg siv khoom.

Cim npe nrov: gardner denver pz11 twj tso kua mis, Tuam Tshoj gardner denver pz11 twj tso kua mis manufacturers, lwm tus neeg, Hoobkas