GARDNER DENVER PZ-2400 Pump

 

Table 2.1: Gardner Denver PZ-2400 kev ua haujlwm tsis zoo

Piston / liner txoj kab uas hla hauv inches	Piston / liner txoj kab uas hla (mm)	Displacement per kiv puag ncig (gallons)	Displacement per kiv puag ncig (liter)	Maximum Displacement (GPM)	Kev hloov siab tshaj plaws (LPM)	Ua haujlwm siab tshaj plaws (PSI)	Qhov siab tshaj plaws ua haujlwm siab (bar)
9	229	11.57	43.78	1,272	4,816	2,908	201
8.5	216	10.32	39.06	1,135	4,296	3,260	225
8	203	9.14	34.60	1,005	3,806	3,680	254
7.5	191	8.03	30.41	884	3,345	4,188	289
7	178	7.00	26.49	770	2,914	4,807	331
6.5	165	6.03	22.84	664	2,512	5,575	348
6	152	5.14	19.46	565	2,141	6,543	451
5.5	140	4.32	16.35	475	1,779	7,500	517
5	127	3.75	13.51	393	1,487	7,500	517

 

 

Ncej: lub hauv paus ruaj khov thiab ruaj khov

Lub hwj chim kawg ntawm PZ-2400 siv lub zog loj cam khwb cia. Kos rau ntawm tus qauv tsim ntawm tib lub koob ntawm PZ-7 twj, nws yog ua los ntawm cov hlau zoo. Rau xws li ib tug loj thiab complex qauv raws li lub thav duab, cov txheej txheem casting yuav siv tau kom tau zoo dua tag nrho cov nruj thiab zoo damping kev ua tau zoo tshaj vuam qhov chaw. Qhov kev ruaj ntseg no tseem ceeb heev vim tias nws yuav tsum muaj peev xwm tswj tau qhov kev sib raug zoo ntawm cov kev sib txuas sab hauv hauv qab hnyav piston loads txog 185,000 phaus (822,921 n), tiv thaiv kev hnav tsis zoo vim me me deformations.

Crankshaft thiab fais fab tsheb ciav hlau: forged durability

PZ-2400 yog nruab nrog hardened alloy steel crankshafts thiab kub kho alloy steel ob helical zog (AGMA txuj). Nyob rau hauv xws li high horsepower daim ntaub ntawv, kev siv forged crankshafts yog lees paub los ntawm kev lag luam raws li qhov kev xaiv zoo tshaj plaws.

Tus tsim ntawm ob lub helical iav ua kom lub zog du thiab ntsiag to. Piv nrog cov spur iav, ob chav helical iav muaj qhov sib cuag loj dua thiab kev hloov pauv yooj yim thaum lub sij hawm meshing, uas txo cov kev cuam tshuam thiab suab nrov, thiab tuaj yeem ntseeg tau xa hluav taws xob nrog qhov tseeb iav piv ntawm 4.033: 1.

Bearings thiab daim phiaj qhia: txo qis kev sib txhuam thiab ua kom lub neej ntev

Lub PZ-2400 muaj tag nrho -cov menyuam kabmob kev tsim kho. Cov no suav nrog ob npaug - kab kheej kheej cov menyuam bearings rau kev txhawb nqa lub log eccentric thiab hnyav-duty roller bearings rau kev txhawb nqa nruab nrab ncej. Cov qauv tsim kom ntseeg tau tias lub tsheb ciav hlau tuaj yeem ua haujlwm nrog kev sib txhuam qis thiab kev ua haujlwm siab nyob rau hauv huab LOADS11.

Lub crosshead yog ua los ntawm bronze skateboards hloov tau. Raws li cov khoom siv bearing classical, bronze muaj tus kheej zoo heev -lubrication, tsis tshua muaj kev sib txhuam coefficient thiab hnav tsis kam.

Lubrication system: lub lifeblood ntawm lub hwj chim kawg

Txhawm rau kom muaj kev sib luag thiab txhim khu kev qha lubrication ntawm txhua qhov txav mus los, PZ-2400 yog nruab nrog lub zog-kawg lubricating roj twj sib dhos. Optional electric tsav gearbox, tab sis kuj muab tshwj xeeb siab lubrication system, ntxiv embodies qhov kawg nrhiav kev ntseeg ntawm tag nrho cov khoom.

 

 

Lub patented y-lub tog raj kheej: kev hloov pauv hauv cov dej dynamics

Ib qho ntawm PZ-2400's iconic nta feem ntau yog nws patented Y-Cov kua dej zoo li qub rau cov mob hnyav. Qhov kev tsim kho tshiab no yog npaj los daws qhov kev txwv tsis pub muaj ntawm cov pa l- zoo li cov kua dej. Nws muaj cov duab geometric ntse nyob rau hauv lub kaum sab xis ntawm qhov ntws ntawm cov tsoos L-hom lub tog raj kheej, uas yuav dhau los ua qhov kev ntxhov siab. Raws li kev rov ua dua ntawm kev ua haujlwm siab ntawm lub zog pulse load, qaug zog tawg yog yooj yim heev los pib thiab nws thiaj li ua rau lub tog raj kheej tsis ua haujlwm.

Lub y-puab lub tog raj kheej ua kua zoo heev txo qhov kev ntxhov siab sab hauv thiab muab txoj hauv kev zoo tshaj plaws rau cov dej ntws los ntawm nws txoj kev du thiab du y- zoo li ntws channel. Qhov kev tsim no tsis tsuas yog txo cov dej turbulence thiab lub zog poob, tab sis, qhov tseem ceeb, nws txhim kho lub tog raj kheej kev ua tau zoo.

Anti- qaug zog lub neej. Lub neej qaug zog ntev dua txhais tau tias muaj kev ntseeg siab dua thiab qis dua qhov hloov pauv, ncaj qha txuag cov neeg siv khoom siab kho cov nqi thiab lub sijhawm muaj txiaj ntsig drilling.

Material Integrity thiab cov qauv kev tsim khoom

Txhawm rau tiv thaiv kev ua haujlwm siab txog li 7,500 PSI thiab ua rau cov kua dej abrasive zoo heev, PZ-2400's hydraulic lub tog raj kheej module siv lub xeev - ntawm - cov khoom siv kos duab thiab cov txheej txheem tsim khoom.

Cov khoom siv lub tog raj kheej: lub module yog ua los ntawm lub zog siab, siab toughness forged alloy steel, qib raug yog 35CrMo lossis 40CRMNMO.

Kev tsim khoom: txheej txheem tsim ua raws li cov qauv kev lag luam xws li API 7K thiab JB/TQ252-81. Txhua lub tog raj kheej forging yog raug rau peb theem ntawm forging thiab sab hauv hardening thiab raug rau nruj tsis-destructive xeem (NDT) kom ntseeg tau tias nws cov qauv sab hauv yog dawb ntawm tej yam tsis xws luag xws li interlayers, tawg, thiab porosity. Kev kho vuam ntawm txhua yam tsis raug tso cai, uas ua kom lub zog qub thiab kev ncaj ncees ntawm txhua lub tog raj kheej hydraulic.

Manifolds: ib lub cav fabricated-style suction manifold yog siv nyob rau hauv lub suction kawg ntawm lub twj tso kua mis los xyuas kom meej cov kua nkag mus, thaum ib tug hydrostatic- kuaj cam khwb cia hlau tawm manifold yog siv nyob rau hauv lub discharge kawg, tus tsim thiab lub zog ntawm lub manifold yog txaus los txhawb tag nrho cov zis siab ntawm lub twj tso kua mis.

Ntiaj teb no Interoperability thiab ua raws li daim ntawv pov thawj

PZ-2400 tau tsim los ua kom tau raws li qhov yuav tsum tau ua thiab cov khoom siv sib raug zoo ntawm cov khw sib txawv thoob ntiaj teb.

Flanged kev sib txuas: Standard API kev sib txuas yog siv rau lub twj tso kua mis thiab tso tawm qhov hluav taws xob. Cov kev sib txuas flange no ua raws li qhov nruj
API 6A specifications xyuas kom muaj kev nyab xeeb, txhim khu kev qha sealing ntawm 7,500 PSI thiab seamless docking nrog cov txheej txheem drilling khoom thoob ntiaj teb.

Thib peb- ntawv pov thawj tog: nyob ntawm cov neeg siv khoom xav tau, PZ-2400 tuaj yeem lees paub los ntawm DNV (Det Norske Veritas), ABS (American Bureau of Shipping), API lossis lwm tus neeg thib peb tau tso cai. Cov ntawv pov thawj no yog qhov tsim nyog kom tau txais kev nkag mus rau hauv ntug dej hiav txwv drilling thiab cov txheej txheem tswj hwm kev lag luam thiab ua kom pom tias kev tsim, tsim khoom thiab kev ua tau zoo ntawm PZ-2400 ua tau raws li kev nyab xeeb thoob ntiaj teb thiab cov qauv zoo tshaj plaws.

 

 

Lub tog raj kheej liner: thawj kab ntawm kev tiv thaiv kev hnav thiab tsim kua muag

 

Lub tog raj kheej liner yog cov ntsiab lus tseem ceeb uas cuam tshuam ncaj qha nrog kev kub siab thiab siab abrasive drilling kua, thiab nws qhov kev ua tau zoo cuam tshuam ncaj qha rau kev ua haujlwm thiab lub neej ntawm lub twj tso kua mis. REDLINETM series muaj ntau yam khoom siv los ua kom tau raws li cov kev sib tw sib txawv.

Cov khoom siv xaiv:

Zirconia: raws li qib siab - cov khoom siv ceramic, Zirconia muaj qhov tawv tawv heev thiab zoo heev hnav tsis kam. Nws yog qhov kawg kev daws teeb meem rau cov kua dej abrasive heev, xws li cov uas muaj cov quartz xuab zeb ntau.

Chrome-hlau: qhov no yog tus nqi- siv tau zoo- cov khoom siv tiv taus, thiab nws qhov siab-hardness chrome alloy matrix muab kev tiv thaiv ruaj khov, txhim khu kev qha rau feem ntau cov pa drilling kua.

Valves thiab rooj zaum: lub plawv ntawm kev ua haujlwm

 

Cov ntaub ntawv thiab txheej txheem:

Lub cev thiab lub rooj zaum: forged los ntawm 20CrMnTi lossis 20CrMoCi alloy hlau. Cov ntaub ntawv no muaj kev cuam tshuam zoo heev.

Case hardening: tom qab forging, ib feem yog carburized mus rau qhov tob ntawm 1.80-2.22 hli, ua raws li los ntawm quenching mus rau ib tug ultra-siab hardness ntawm HRC58-65.

Kev tshuaj xyuas engineering: cov txheej txheem nyuaj no tau tsim ob qho "Sab nraud nyuaj thiab tawv" cov yam ntxwv ntawm siab -qhov ua tau zoo. Cov txheej txheej tawv tawv heev tuaj yeem tiv taus qhov siab - nrawm nrawm thiab yaig ntawm cov khoom siv hauv cov dej drilling, thaum lub hauv paus tseem ceeb nrog lub siab tawv tuaj yeem nqus tau qhov cuam tshuam loj heev uas tsim los thaum lub siab - cov kua siab raug kaw, tiv thaiv kev tawg ntawm cov khoom. High-kev ua tau zoo polyurethane (Urethane, CPU/TPU) los yog nitrile-butadiene roj hmab (NBR) yog siv los muab lub foob zoo tom qab ntau lab lub voj voog.

Piston: tus yuam sij rau sealing siab

 

Lub REDLINETM piston yog tsim los ua kom haum zoo nrog REDLINETM liner kom muaj kev ruaj ntseg foob nyob rau hauv qhov kev kub ntxhov siab thiab ua kom lub twj tso kua mis ua tau zoo.

Khoom siv thiab tsim: muaj ntau yam kev ua tau zoo pistons nrog rau siab hnav resistant polyurethane, "Blue Lightning" thiab * * "Bonded White Lightning"* * . Cov nplaum tsim ncaj qha vulcanizes lub siab - zoo polymer roj hmab ntawm cov hlau core los ua ib tug tag nrho, uas zoo tiv thaiv cov roj hmab los ntawm extruded los yog torn nyob rau hauv lub siab siab, thiab ho txhim kho lub neej thiab kev cia siab ntawm lub piston.

Phau ntawv qhia txog kev xaiv cov khoom hnav

 

Txhawm rau ua kom yooj yim rau cov neeg siv khoom yuav khoom thiab cov txheej txheem tswj cov khoom lag luam, cov lus hauv qab no suav nrog cov ntaub ntawv tseem ceeb ntawm lub ntsiab PZ-2400 perishable qhov chaw, suav nrog cov khoom siv thiab cov ntaub ntawv siv tus lej.

Table 5.1: Gardner Denver Pz-2400 REDLINETM

Yam khoom	Dimensions / specifications	Khoom siv / hom	Daim ntawv qhia tus lej (piv txwv)
Lub tog raj kheej liner	6"	Zirconia (Ceramic)	MB60-15
	6"	Supreme	1502060
	61/2"	Zirconia (Ceramic)	MB64-15
	61/2"	Supreme	1502062
Piston	6"	Urethane	015180269
	6"	Xiav xob laim	0151802
	61/2"	Urethane	015180301
	61/2"	Green Duo HP	05595650HP ib
Valve Assembly	Qhib puv	Valve lub cev (polyurethane roj hmab)	9700382 (Roughneck Bonded)
	Qhib puv	Rooj	9702652
	Qhib puv	Rubber cover rau li qub (polyurethane)	9705236
	Qhib puv	Caij nplooj ntoos hlav	8201684
Cov ntsaws ruaj ruaj	Bonnet foob	Polyurethane l- hom	P129U
	Sealing ntawm lub tog raj kheej liner	Supreme	-

 

 

Gardner Denver nkag siab tias tsis muaj ob txoj haujlwm drilling zoo ib yam. Yog li, PZ-2400 tsis yog nruj "Cov Khoom", tab sis qhov hloov tau yooj yim "Platform" muaj peev xwm ua tau raws li cov kev xaiv nplua nuj, thiab PZ-2400 tsis yog nruj "Cov Khoom" tab sis hloov tau yooj yim "Platform" muaj peev xwm raug kho los ntawm ntau txoj kev xaiv, qhov sib txawv ntawm cov dej sib sib zog nqus ntawm ib puag ncig. Gulf of Mexico.

 

Muaj ntau yam kev siv

Qhov kev ua tau zoo ntawm PZ-2400 ua rau nws muaj peev xwm ua tau qee yam ntawm cov haujlwm nyuaj tshaj plaws niaj hnub no.

Av dhau-sized rigs: ultra- ntu kab rov tav tau dhau los ua tus qauv hauv shale roj thiab roj tsim. PZ-2400 lub zog thiab siab- lub peev xwm siab ua rau nws yog lub zog zoo tshaj plaws rau cov haujlwm "Long-haul" no, kom ntseeg tau tias cov dej drilling tuaj yeem xa mus rau hauv qab ntawm lub qhov rau cov haujlwm tseem ceeb xws li kev txiav cov nqa thiab txias.

Offshore drilling: nws compact, hnav tsim tsim ua rau nws zoo tagnrho rau qhov chaw - txwv drilling nkoj thiab semi- submersible platforms 1. Tib lub sijhawm, muaj
DNV thiab ABS Classification Society daim ntawv pov thawj yog ib qho pov thawj muaj zog uas nws ua tau raws li cov qauv kev nyab xeeb siab tshaj plaws thiab kev ua raws li cov qauv kev ua haujlwm sab nrauv, ua rau nws muaj kev xaiv zoo rau cov dej tob tob thiab ultra- dej tob tob.

nplua nuj customization xaiv

Txhawm rau ua kom tau raws li cov kev xav tau tshwj xeeb ntawm cov neeg siv khoom sib txawv, PZ-2400 muab ntau yam ntawm cov qauv thiab kev xaiv ua haujlwm uas tso cai rau cov neeg siv khoom tsim lub twj tso kua mis uas zoo tshaj plaws haum rau lawv qhov chaw ua haujlwm, lub zog, thiab kev saib xyuas zoo.

Skid mounting scheme: loj tu skids nrog tsis-slip deck yog xaiv los muab kev nyab xeeb thiab dav dua qhov chaw ua haujlwm rau cov neeg ua haujlwm thiab txhim kho kev saib xyuas thiab kev nyab xeeb.

Perfusion system: centrifugal perfusion twj tso kua mis tuaj yeem ntsia tau los xyuas kom meej tias cov av nkos twj tso kua mis ntawm kev kub ceev thaum lub tog raj kheej tuaj yeem ua tiav, tiv thaiv qhov tshwm sim ntawm cavitation, tiv thaiv qhov kawg hydraulic ntawm kev puas tsuaj.

Pulse tswj: xaiv qhov nqus kab pressurizer thiab tso tawm kab mem tes tsis ua kom du cov zis ntws ntawm lub twj tso kua mis thiab txo qhov cuam tshuam ntawm lub twj tso kua mis nws tus kheej thiab qis qis siab -siab manifold system, txhim kho kev ruaj ntseg thiab lub neej ntawm tag nrho lub cev.

Kev Kho Kom Yooj Yim: P-Quip's ceev- hloov lub tog raj kheej caj pas thiab piston pas nrig tshuab muaj, txo cov sij hawm xav tau los hloov cov khoom puas. Lub Lexan saib lub qhov rais npog ntawm lub hwj chim sab khib tso cai rau tus neeg teb xov tooj kom pom cov khoom siv sab hauv yam tsis tau qhib lub hau, ua kom yooj yim nrhiav pom cov teeb meem sai.

Kev Saib Xyuas Kev Txawj Ntse: Ntse Pump Intelligent Monitoring Technology tuaj yeem sib xyaw ua ke, los ntawm cov sensors los sau cov ntaub ntawv kev khiav hauj lwm ntawm lub twj tso kua mis (xws li lub siab, qhov kub thiab txias, kev vibration), tiag tiag- lub sijhawm saib xyuas thiab kev saib xyuas kev kwv yees, pab cov neeg siv khoom txav los ntawm kev saib xyuas tsis tu ncua mus rau kev saib xyuas.

Lub tswv yim tsav tsheb: rau kev sib xyaw ua ke, tag nrho - hluav taws xob tsav niaj hnub laum pem teb tsim, hluav taws xob tsav sab saum toj tsav gearbox kev xaiv tuaj yeem muab los ua kom tiav seamless kev koom ua ke nrog lub ntsiab fais fab ntawm lub rig.

PZ-2400 daim ntawv teev tag nrho ntawm kev specifications

Table 7.1: Gardner Pz-2400 Denver

 

Qeb	Tsis muaj	Tus nqi
Kev ua tau zoo	Max input zog	2,400 BHP (1,790 kW) TSI
	Qhov ntsuas siab tshaj plaws	110 RPM
	Stroke ntev	14 nti (356 hli)
	Maximum piston pas nrig load	185,000 lbs
Kev sib kis	iav piv	4.033:1
	Intermediate ncej ceev (ntawm 110 twj tso kua mis ceev)	444rpm ua
Lub cev specifications	Pump hnyav (nrog rau tus qauv pry thiab hydraulic nro)	63,500 Ib
	Pump hnyav (nrog rau hluav taws xob sab saum toj tsav gearbox)	88,000 Ib
	Dimensions (ntev x dav x qhov siab)	Kwv yees li 195.6 x 115.3 x 123.4 nti
Kev sib txuas	Suction / tawm kev sib txuas	API tus qauv
Hydraulic kawg	Hom lub tog raj kheej	Patented y-module
	Qhov siab tshaj plaws ntsuas	7,500 PSI
Warranty	Lub zog kawg	5 xyoo

Cim npe nrov: gardner denver pz-2400 twj tso kua mis, Tuam Tshoj gardner denver pz-2400 twj tso kua mis manufacturers, lwm tus neeg, Hoobkas