Emsco FD-1600HP nrog Blak-jak Mud Pump

EMSCO FD-1600HP yog ib qho triplex ib zaug- ua piston av nkos twj tso kua mis nrog lub zog ntsuas txog li 1600 HP (1193 kW), tshwj xeeb tsim los rau siab - siab, siab - ntim drilling kev ua haujlwm, thiab dav siv tau rau onshore thiab offshore drilling. Nws cov qauv muaj zog thiab kev tsim qauv ua pov thawj kom ntseeg tau tias kev ua haujlwm zoo nyob rau hauv qhov xav tau tshaj plaws ntawm qhov chaw drilling.

FD-1600HP lub zog kawg nta lub zog Fabriform™ welded steel phaj qauv, uas tau txais kev kho kev ntxhov siab tom qab vuam kom ntseeg tau zoo heev rigidity thiab lub zog. Cov khoom tseem ceeb ntawm lub hwj chim kawg, xws li lub crankshaft thiab pinion ncej, yog forged los ntawm high-strength alloy steel thiab undergo precision machining thiab tshav kub kev kho mob kom tiv taus siab loads thiab ntev mus tas li ua hauj lwm.

Gear System:

Ua hauj lwm lub herringbone iav tsav rau ntau dua torque kis tau tus mob, ruaj khov kev ua tau zoo, thiab ua raws li AGMA cov qauv, kom ntseeg tau siab efficiency thiab ntev kev pab cuam lub neej.

Bearing Configuration:

Cov cheeb tsam tseem ceeb siv cov kabmob hnyav-cov kabmob, xws li cov kabmob kheej kheej rau cov kabmob tseem ceeb, thiab cov menyuam bearings rau lub pinion ncej thiab crankpin bearings nyob ntawm tus qauv tsim, kom ntseeg tau tias kev ua haujlwm ruaj khov nyob rau hauv siab loads.

Lubrication System:

Nta ib qho kev sib koom ua ke yuam thiab txaws lubrication system, kom ntseeg tau tias txhua qhov txav tau zoo txaus lubricated thiab txias. Qhov no suav nrog cov khoom xws li lub iav roj twj tso kua mis, lim, txias, thiab ntsuas ntsuas, ua kom muaj txiaj ntsig zoo rau kev pab cuam lub neej ntawm cov khoom siv hluav taws xob.

Fluid End: Tsim los rau 7500 PSI Siab-Txoj Kev Kub Siab

FD-1600HP cov kua dej kawg yog tsim tshwj xeeb thiab ntxiv dag zog kom tsis tu ncua ua haujlwm siab txog li 7500 PSI (51.7 MPa).

Module Tsim:

Siv lub Valve siab heev-Tshaj-Valve tsim, uas yog compact, sib dua, thiab nyob qhov chaw tsawg dua. Ib qho L-Shape kua kawg kev xaiv kuj muaj, nrog cais suction thiab tawm modules rau kev kho yooj yim dua.

Khoom siv thiab kev tsim khoom:

Fluid end modules yog integrally forged los ntawm siab - zoo alloy steel (xws li, 35CrMo, 40CrMnMo, AISI 4130, AISI 4135, los yog AISI 8620) thiab undergo kev kho cua sov txheej txheem (xws li quenching thiab tempering, muaj peev xwm ua tau zoo {8} microstructure) thiab deg hardness, yog li txo qhov erosion thiab kev ntxhov siab tawg. Tag nrho cov modules ua raws li API 7K cov qauv.

Valve Assembly:

Nruab nrog API #7 li qub (rau tus qauv FD-1600; siab- qauv siab yuav siv API #7 lossis #8). Lub cev lub cev thiab lub rooj zaum feem ntau yog sib xyaw ua ke los ntawm siab{10}}cov hlau alloy zoo (20CrMnTi) thiab tau txais kev kho carburizing thiab quenching, ua tiav qhov tawv tawv ntawm ntau dua HRC60, ua kom muaj zog thiab hnav tsis kam. Valve inserts yog ua los ntawm siab -siab, hnav-resistant polyurethane, ntseeg siab ua hauj lwm ntawm kub txog li 300℃F thiab siab tshaj 7500 PSI.

Valve npog:

Tus qauv FD-1600 siv cov ntsia hlau- nyob rau hauv valve npog. Quick-hloov valve npog tshuab xws li Sur-Lock® muaj nyob rau hauv cov kev xaiv, txhim kho kev txij nkawm zoo thiab kev nyab xeeb.

Tshem tawm thiab nqus kev sib txuas:

Kev sib txuas tawm ntawm tus qauv FD-1600 feem ntau yog 5-nti API flange (5000 PSI qhov ntsuas). Rau 7500 PSI high-pressure tej yam kev mob, 4-nti API 10000# los yog 5 1 / 8-inch API 10000 psi los yog siab dua API 6BX hom flange kev sib txuas feem ntau yog siv los xyuas kom meej kev sib txuas sealing thiab lub zog. Qhov kev sib txuas suction feem ntau yog 12-nti flange.

BLAK-JAK® Liner Retention System (LRS): Txhim Kho Kev Txhim Kho Kev Ua Haujlwm Zoo thiab Kev Nyab Xeeb Kev Ua Haujlwm

EMSCO FD-1600HP av nkos twj tso kua mis tuaj yeem xaiv tau nrog lub tshiab NOV BLAK-JAK® Liner Retention System (LRS), tsim los ua kom yooj yim txij nkawm, txo qis sijhawm, thiab txhim kho kev nyab xeeb kev ua haujlwm.

Ib -stop Solution

Piv nrog rau cov txheej txheem khaws cia cov ntaub ntawv ib txwm muaj, BLAK-JAK® LRS tuaj yeem txo lub sijhawm hloov pauv ntawm li 75% thiab tshem tawm qhov xav tau rau cov cuab yeej hnyav xws li sledgehammers, yog li txo qhov kev pheej hmoo ntawm kev raug mob. Qhov no system ruaj ntseg liner nrog uniform circumferential clamping quab yuam, zoo tiv thaiv erosion teeb meem tshwm sim los ntawm xoob seals thiab txo hydraulic load ntawm lub ntsej muag liner.

Lok-CEL™ Cheebtsam:

Cov khoom siv kho tshuab no txhim khu kev ruaj ntseg ntawm lub liner thaum lub twj tso kua mis ua haujlwm. Nws lub cev thiab lub nplhaib xauv yog tsim los ntawm siab - tawm lub zog alloy steel, ua rau lawv muaj zog txaus kom ua tau raws li cov kev cov nyom niaj hnub no siab - kev nyuaj siab drilling ib puag ncig.

Hydra-CEL™ Cheebtsam:

Qhov no yog ib qho khoom siv hydraulic tshem tau siv los siv qhov nro rau Lok-CEL™ thiab siab rau lub liner thaum lub sijhawm teeb tsa thiab tshem tawm. Nws cov qauv tseem ceeb yog ua los ntawm aerospace- qib aluminium alloy, uas yog lub teeb yuag thiab anodized rau kev txhim kho corrosion. Lub Hydra-CEL™ tau nruab nrog lub pob nyem kom tiv thaiv kom tsis txhob muaj lub zog ntau dhau thiab ua kom muaj lub piston loj loj kom ntseeg tau tias cov hlau ruaj khov -rau- hlau sib cuag ntawm lub liner thiab lub tog raj kheej dej.

FD-1600HP Compatibility:

Lub BLAK-JAK® LRS tau ua tiav nrog FD-1600HP's 7500 PSI kua kawg. Cov lej siv rau EMSCO FC-1600 (OEM module hom, muaj feem xyuam rau FD-1600HP) suav nrog: Hydra-CEL™ Component (80-502-103), Lok-CEL™ Top Component (80-501-110), thiab Lok-1015S (Short-18-CELon™).

Txhawm rau kom ntseeg tau tias kev ua haujlwm ruaj khov ntawm FD-1600HP ntawm 7500 PSI, peb muab ntau yam kev ua haujlwm siab hnav thiab cov khoom siv tseem ceeb:

Liners:

Hom Pom Zoo:Rau qhov xav tau 7500 PSI cov xwm txheej, Zirconia ceramic liner tau pom zoo. Cov hnab looj tes no muaj lub neej ua haujlwm ntev heev (feem ntau 4000 txog 10,000 teev), hnav zoo heev thiab tiv thaiv corrosion, thiab txo cov piston hnav.

Lwm hom:High-chrome bimetallic liner kuj yog ib qho kev xaiv txhim khu kev qha. Lawv muaj qhov "HP" daim di ncauj tsim (lub plhaub sab nraud nrog lub xub pwg los tiv thaiv lub tes tsho sab hauv), muab kev hnav zoo heev, yaig, thiab tiv thaiv corrosion. Lawv muaj lub neej ua haujlwm ib txwm muaj tshaj 800 teev, thiab qhov hnyav hnyav tuaj yeem ncav cuag HRC 62-69.

Pistons:

Tsim thiab Khoom siv:Rau 7500 PSI siab - cov kev mob siab, kev sib koom ua ke polyurethane pistons lossis siab - kev ua haujlwm roj hmab pistons raug pom zoo. Cov tub ntxhais piston feem ntau yog tsim los ntawm siab - lub zog forged alloy steel xws li 42CrMo, ua kom muaj kev ntseeg ruaj khov nyob rau hauv siab. Cov roj hmab piston siv cov khoom tsim tshwj xeeb polyurethane lossis nitrile roj hmab cov ntaub ntawv, muab lub zog tsim kua muag zoo, hnav tsis kam, extrusion tsis kam, thiab yoog rau ntau yam dej drilling (roj-raws li, dej-raws li, hluavtaws-raws li) thiab kev ua haujlwm kub txog 220℃F txog 300℃F.

Piston Rods:

Khoom siv thiab kev tsim khoom:Piston rods yog forged los ntawm siab -lub zog alloy steel (xws li, 42CrMo los yog SAE 4140), kev kho cua sov, thiab nto chrome plating, muab lub zog siab, zoo heev hnav tsis kam, thiab superior corrosion kuj. Qhov no ua kom lub piston pas nrig tiv taus hnav thiab deformation thaum lub sij hawm siab - zaus reciprocating motion, li no guaranteeing sealing kev ntseeg siab thiab ib tug ntev kev pab cuam lub neej.

BLAK-JAK® HydrA-LIGN™ Piston Rod System:Cov txheej txheem no muab tus kheej- kho kom haum, txo qis hnav tsis sib xws ntawm cov kab thiab pistons, thiab ntxiv txhim kho kev saib xyuas kev nyab xeeb thiab ua haujlwm tau zoo los ntawm nws qhov nrawm - txuas tsim.

Pulsation Dampener:

Hom thiab Specifications:K-20 lossis KB-75 hom pulsation dampeners raug pom zoo, feem ntau nrog lub peev xwm tsim ntawm 20 nkas loos thiab ntsuas kev ua haujlwm siab ntawm 7500 PSI.

Txoj kev sib txuas:Feem ntau siv API 6BX hom flange kev sib txuas (4-nti API BX155 10000psi) los xyuas kom meej sealing kev ntseeg siab nyob rau hauv siab.

Safety Relief Valve:

Specifications thiab Standards:Yuav tsum tau nruab nrog lub valve kev nyab xeeb ntsuas tsawg kawg yog 7500 PSI thiab ua raws li API thiab lwm yam kev lag luam qauv kom ntseeg tau tias muaj kev ruaj ntseg siab thaum muaj kev kub ntxhov, tiv thaiv lub twj tso kua mis lub cev thiab cov kav dej.

Liner Spray System:

Cheebtsam thiab Kev Ua Haujlwm:Xws li lub twj tso kua mis tshuaj tsuag (feem ntau centrifugal), lub tank dej txias, thiab cov kab tsuag / lub taub hau, siv rau kev ua kom txias thiab lubrication ntawm liner thiab piston kom ntev lawv lub neej kev pab cuam.

Thaum nruab nrog 7500 PSI kua kawg, qhov kev ua tau zoo ntawm EMSCO FD-1600HP av nkos twj tso kua mis sib txawv nyob ntawm seb qhov loj me me, kom ua tau raws li qhov tshwj xeeb siab thiab kev hloov pauv ntawm kev ua haujlwm sib txawv.

Table 1: EMSCO FD-1600HP Cov Lus Qhia Tshwj Xeeb

Table 2: EMSCO FD-1600HP (7500 PSI Fluid End) Cov Ntaub Ntawv Qhia Txog Kev Ua Haujlwm

(Cov ntaub ntawv hauv qab no yog ua raws li cov yam ntxwv ntawm kev ua tau zoo ntawm 1600HP, 12-nti stroke, 7500 PSI kua kawg twj tso kua mis. Cov txiaj ntsig tshwj xeeb yuav txawv me ntsis nyob ntawm cov chaw tsim khoom thiab cov kev teeb tsa tshwj xeeb. Kev suav ua raws li 90% mechanical efficiency thiab 100% volumetric efficiency.)

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