Emsco FC-1300 Mud Pump

Nyob rau hauv qhov xav tau tshaj plaws roj thiab roj drilling ib puag ncig, cov khoom siv txhim khu kev qha yog qhov tseem ceeb. EMSCO FC-1300 Triplex Mud Pump yog cov qauv kev lag luam uas tsim los ua kom tau raws li qhov siab -siab, siab-ntws xav tau ntawm kev ua haujlwm niaj hnub drilling. Nrog nws lub zog ntsuas ntawm 1300 HP (969 kW) thiab siab tshaj plaws ua haujlwm siab txog li 5000 psi (34.5 MPa), FC-1300 muab lub zog tsis sib xws thiab ua haujlwm ntev rau onshore thiab offshore drilling rigs. Lub twj tso kua mis no nruj me ntsis tsim thiab tsim raws li API 7K specifications, kom ntseeg tau cov qauv siab tshaj plaws ntawm kev ua tau zoo, kev nyab xeeb, thiab cov khoom sib hloov.

Xaiv EMSCO FC-1300 txhais tau tias xaiv thaj chaw pov thawj kev ntseeg tau thiab ua tau zoo, ua kom koj cov haujlwm drilling ua haujlwm zoo thiab ua tau zoo.

Core Specifications Txheej txheem cej luam:

Hom:Kab rov tav Triplex Tib -Twj Piston

Rated zog:1300 HP / 969 kW TSI

Rated Strokes Ib feeb (SPM):120 SPM

Stroke Length:12 nti / 305 mm

Maximum Liner Diameter:7 nti / 180 mm

Ua haujlwm siab tshaj plaws:5000 psi / 34.5 MPa

Valve lauj kaub:API #7

Iav Hom / Ratio:Herringbone Iav / 4.206: 1

Suction Line Flange:12 ntiv

Tawm kab Flange:5-1/8 nti 5000 psi

Kwv yees qhov hnyav:54,171 lbs / 24,572 kg

EMSCO FC-1300 av nkos twj tso kua mis tsis yog tsuas yog muaj zog tab sis kuj hloov tau zoo heev. Nws hloov chaw thiab siab tuaj yeem hloov kho los ntawm kev hloov pauv qhov sib txawv liner qhov ntau thiab tsawg kom ua tau raws li cov kev cai tshwj xeeb ntawm ntau yam drilling. Nws 12-nti ntev stroke tsim muab kev ua haujlwm zoo heev txawm tias qis qis, ua kom muaj txiaj ntsig zoo rau kev pabcuam lub neej ntawm cov kua dej kawg hnav.

FC-1300 lub zog kawg yog qhov tseem ceeb ntawm nws txoj haujlwm ntev thiab txhim khu kev qha. Peb siv cov txheej txheem tsim thiab tsim cov txheej txheem los xyuas kom meej tias txhua yam tuaj yeem tiv taus qhov kev xav tau ntawm kev ua haujlwm tsis tu ncua, hnyav.

Ncej:Tsim los ntawm siab -lub zog steel daim hlau thiab kev ntxhov siab- tau tso siab tom qab vuam, muab lub zog siab thiab nruj heev. Cam khwb cia hlau bearing vaj tse muab kev txhawb nqa ruaj khov. Lub thav duab sab hauv yog tsim los nrog cov roj uas tsim nyog thiab cov roj nkag rau cov khoom siv lubrication thiab txias. Lub thawv ruaj khov no- hom qauv zoo tiv thaiv kev khoov thiab deformation, muab lub zog ua haujlwm ruaj khov rau cov khoom siv tsav sab hauv.

Crankshaft:Precisely forged los yog cam khwb cia los ntawm siab -lub zog alloy steel (xws li 42CrMo los yog hloov kho 4340 siab-nickel steel) thiab undergoes nruj kub kho thiab dynamic ntsuas. Cov ntsiab lus siab chromium pab tiv thaiv corrosion. Cov txheej txheem tsim khoom no ua kom lub crankshaft muaj lub zog zoo heev, qaug zog, thiab tawg kev tawm tsam, txo cov suab nrov thiab kev co, thiab txuas ntxiv lub neej kev pab cuam ntawm ob lub bearings thiab crankshaft nws tus kheej.

Pinion Ncej:Ua los ntawm forged alloy steel, kom ntseeg tau siab zog thiab kav ntev. Ob qho kawg ntawm tus ncej tuaj yeem txuas ntxiv, ua kom yooj yim rau kev teeb tsa ntawm rubeys lossis sprockets.

Gears:Ua kom zoo tshaj plaws herringbone iav tsav tsim, muab siab torque kis tau tus mob thiab ua haujlwm du. Cov hniav saum npoo yog nruab nrab- tawv, muab kev hnav zoo.

Bearings:High-cov bearings zoo yog siv rau hauv cov chaw tseem ceeb kom ntseeg tau tias kev ua haujlwm zoo thiab ua haujlwm tau zoo:

Crankshaft Main Bearings:Feem ntau siv ob - kab tus kheej -aligning rau cov menyuam bearings, muab siab load peev xwm thiab ruaj khov.

Pinion Ncej Bearings:Yuav siv tau ib qho - kab radial cylindrical roller bearings (tsis muaj lub nplhaib sab hauv flanges) lossis ob npaug - kab tus kheej -aligning roller bearings rau kev saib xyuas yooj yim.

Txuas Qws Loj Kawg Bearings:Tib - kab luv cylindrical cov menyuam bearings ntsia rau ntawm crankshaft eccentrics.

Txuas Qws Me Kawg / Crosshead Pin Bearings:Muab ob npaug rau- kab ntev cylindrical cov menyuam bearings ntsia rau ntawm tus pins crosshead.

Lubrication System:Ua haujlwm sib xyaw ua ke ntawm kev quab yuam thiab txaws lubrication kom ntseeg tau tias txhua qhov txav tau zoo lubricated. Lub twj tso kua mis ua tau - nyob rau hauv cov roj twj tso kua mis xa cov roj lubricating lim mus rau qhov chaw tseem ceeb xws li cov bearings loj, txuas pas nrig bearings, crosshead, thiab cov lus qhia. Kev xaiv sab nraud lub cev muaj zog-tsav lub tshuab lubrication, nrog rau cov roj txias thiab cov lim dej, muaj kom haum rau kev ua haujlwm sib txawv.

Crosshead & Guides:Lub crosshead feem ntau yog tsim los ntawm cov hlau nplaum los yog siab - zoo cam khwb cia hlau, muab zoo hnav tsis kam. Cov kev taw qhia yog ua los ntawm hnav- cov khoom siv tiv taus (xws li manganese bronze), yog hloov tau, thiab tsim ib qho qis- kev sib txhuam cuam tshuam nrog lub taub hau, txo cov cua sov thiab hnav. Lub crosshead thiab pony pas nrig txuas nrog ntawm flanges thiab pins kom ntseeg tau tias qhov sib txawv.

Lub FC-1300's kua kawg yog ntu uas ncaj qha ua haujlwm siab siab drilling kua, thiab nws cov qauv tsim ncaj qha cuam tshuam rau lub twj tso kua mis kev ua haujlwm thiab lub neej ntawm cov khoom siv. Peb muab ntau yam kev teeb tsa thiab cov khoom siv los xaiv kom tau raws li ntau qhov kev sib tw.
●Fluid End Modules/cylinders:
○ Tsim: FC-1300 feem ntau siv ib qho lossis sib cais (xws li L-hom) kua lub tog raj kheej tsim. Split fluid cylinders tso cai rau ib tus neeg hloov pauv ntawm cov khoom siv nqus lossis tso tawm, ua rau kev kho kom yooj yim dua thiab siv tau zoo.
○ Khoom siv thiab kev tsim khoom: Integrally forged los ntawm siab - zoo alloy steel (xws li 35CrMo, 40CrMnMo, los yog 4135), tsis muaj laminations, tawg, porosity, thiab tsis pub vuam. nruj me ntsis ua raws li API 7K cov qauv, dhau mus rau triple forging thiab sab hauv quenching, muab lub zog siab heev thiab ua haujlwm ntev, nrog rau qhov hnyav txog HB285-330. Qhov saum npoo tuaj yeem ua cov tshuaj nickel-phosphorus plated los txhim kho corrosion kuj. Peb lub tog raj kheej kua yog sib hloov.
●Valve Assembly:
○ Valve thiab rooj zaum: Siv API #7 tus qauv valve sib dhos, ua kom muaj kev sib raug zoo thiab sib pauv nrog cov qauv kev lag luam. Valves thiab rooj zaum feem ntau yog tsim los ntawm siab- zoo alloy steel (xws li AISI 8620} / 20CrNiMo) thiab undergo carburizing thiab quenching, ua rau lub siab tawv hardness (HRC 60-63), zoo heev hnav tsis kam, thiab cuam tshuam toughness, kom ntseeg tau zoo sealing thiab ntev kev pab cuam lub neej.
○ Valve Npog: Feem ntau muaj cov xov xov valve npog tsim, kom ntseeg tau tias kev sib khi ruaj khov nyob rau hauv siab siab thiab yooj yim tshuaj xyuas thiab hloov lub valve sib dhos.
●Liners: Muaj ntau txoj hauv kev xaiv kom haum rau qhov sib txawv abrasive thiab tshuaj lom neeg ib puag ncig:
○High-Chrome Bimetal: Muaj lub siab- lub zog forged steel sab nrauv (piv txwv li, 45# steel) thiab centrifugally cam khwb cia siab -chrome cam khwb cia hlau puab lub tes tsho. Lub tes tsho sab hauv muaj lub siab tawv (HRC> 62), yog hnav-resistant thiab corrosion-resistant. Lub bore sab hauv yog precision{11}}honed rau daim iav tiav, uas yuav pab kom ntev lub neej piston. Feem ntau muaj lub neej kev pab ntau tshaj 800 teev, ua rau nws tus nqi - xaiv tau zoo. Qee cov qauv tsim muaj qhov "HP" di ncauj qauv los tiv thaiv lub tes tsho sab hauv los ntawm zawv zawg hauv qhov siab.
○ Zirconia Ceramic: Muaj ib lub plhaub hlau forged sab nrauv thiab zirconia (ZrO3) ceramic puab lub tes tsho. Piv nrog rau cov ntaub ntawv hlau, kev pab cuam lub neej yog txuas ntxiv (txog li 5-10 zaug), muab cov tawv tawv heev, zoo heev hnav tsis kam, corrosion kuj, thiab cuam tshuam tsis kam, tshwj xeeb tshaj yog haum rau hnyav hnyav xws li kub thiab siab puas. Ceramic liners kuj zoo txo ​​kev sib txhuam nrog lub piston, ncua lub neej piston thiab txo cov cua txias.
● Pistons: Muaj ntau yam piston tsim kom phim ntau hom dej drilling thiab kev ua haujlwm siab:
○ Bonded Polyurethane Piston: Siv cov ntaub ntawv pov thawj polyurethane sib txuas rau cov tub ntxhais hlau forged (xws li 42CrMo). Nta zoo heev tsim kua muag, hnav tsis kam, extrusion kuj, thiab tshuaj corrosion kuj (tshwj xeeb tshaj yog haum rau roj-raws li thiab hluavtaws-raws li drilling kua). Nws tuaj yeem tiv taus siab txog 7500 psi. Hom qauv tsim nyog rau qhov kub txog li 180℃F (82 degree), nrog rau siab -cov qauv ntsuas kub muaj txog li 300℃F (149℃).
○ Bonded Nitrile Roj Hmab Piston: Siv cov khoom siv Nitrile Roj Hmab sib txuas rau cov hlau piston core, ua rau nws yog qhov kev xaiv zoo tshaj plaws rau dej- raws li cov dej drilling. Cov qauv muaj zog, zoo extrusion tsis kam, siv tau ntawm qhov kub txog li 250℃F (121 degree) (yuav tsum tau zoo liner txias thiab lubrication).
○Replaceable Roj Hmab Piston: Nta ob -daim qauv tsim nrog hloov tau Nitrile Roj Hmab cov ntsaws ruaj ruaj, haum rau ntau yam drilling kua, thiab tuaj yeem ua haujlwm ntawm qhov siab txog li 7500 psi.
● Piston Rods: Tsim los ntawm siab - zoo forged alloy steel (xws li SAE 4140 / 42CrMo / 42CrMo4) nrog lub zog siab. Qhov saum npoo yog feem ntau chrome-plated thiab precision- hauv av los txhim kho hnav thiab corrosion kuj, kom ntseeg tau tias du reciprocating suab hauv av. Txuas nrog lub piston thiab pony pas nrig ntawm txoj kev txhim khu kev qha (xws li, threaded lossis clamp).
Muab ntau yam liner thiab piston xaiv tsis yog tsuas yog kev sib txawv ntawm cov khoom lag luam tab sis kev nkag siab tob txog cov kev cov nyom cov neeg siv khoom nyob rau hauv qhov chaw sib txawv drilling. Drilling kua sib txawv (dej-raws li, roj-raws li, hluavtaws-raws li), nrog rau sib txawv abrasiveness (xuab zeb ntsiab lus) thiab kub. Muab cov kev daws teeb meem tshwj xeeb rau cov kev hloov pauv no (xws li, ceramic liner rau kev hnav hnyav, Nitrile pistons rau dej-}raws li av nkos) tso cai rau cov neeg siv khoom los txhim kho lub twj tso kua mis thiab cov khoom siv lub neej raws li lawv cov kev siv tshwj xeeb. Qhov kev hloov pauv no yog qhov txiaj ntsig tseem ceeb ntawm FC-1300, pab cov neeg siv khoom kom ua haujlwm tau zoo thiab txo cov nqi khiav lag luam hauv ntau yam kev drilling.

Peb nkag siab qhov kev thov rau kev ua haujlwm zoo thiab yooj yim ntawm qhov chaw drilling. Yog li ntawd, EMSCO FC-1300 tsis yog lub twj tso kua mis nkaus xwb tab sis ua tiav kev daws teeb meem, nruab nrog ntau yam khoom siv tseem ceeb raws li tus qauv thiab nruj me ntsis ua raws li cov qauv kev lag luam.

Standard Accessories:

Pulsation Dampener:Feem ntau nruab nrog KB-75 hom lossis sib npaug pulsation dampener, zoo nqus cov kev hloov pauv hauv cov kab tawm, tiv thaiv lub twj tso kua mis thiab cov khoom siv qis qis, thiab ua kom cov kua dej ntws zoo.

Shear Relief Valve:Xws li hom JA-3, uas tuaj yeem ua sai sai thaum lub cev muaj zog dhau, tiv thaiv lub twj tso kua mis lub cev thiab manifold los ntawm kev puas tsuaj, ua haujlwm tiv thaiv kev nyab xeeb tseem ceeb.

Liner Spray / Ntxuav System:Tsis tu ncua txias thiab lubricates lub liner thiab piston, tshem tawm cov khoom abrasive, ua rau lub neej ntev ntawm cov khoom hnav. Cov kab ke no feem ntau yog siv- tsav los ntawm lub pinion ncej lossis lub zog ntawm lub cev muaj zog, suav nrog lub twj tso kua mis, lub tank dej txias, thiab cov kav dej.

Discharge Strainer Assembly:Nruab rau ntawm cov kab tawm los lim tawm cov khoom uas muaj peev xwm loj dua, tiv thaiv cov khoom siv hauv qab.

Suction Stabilizer / Manifold Inlet:Lub twj tso kua mis yog nruab nrog lub loj - txoj kab uas hla suction inlet thiab ib tug advanced suction manifold tsim (tejzaum nws muaj xws li ib tug suction stabilizer) los xyuas kom meej zoo suction kev ua tau zoo thiab txo cavitation.

Muab cov khoom siv tseem ceeb xws li pulsation dampeners thiab kev nyab xeeb li qub raws li cov qauv kev teeb tsa qhia tau hais tias peb qhov tseem ceeb ntawm kev ncaj ncees thiab kev nyab xeeb ntawm kev ua haujlwm. Cov neeg siv khoom tsis tas yuav cais kev yuav khoom thiab sib koom ua ke cov khoom tseem ceeb no, yog li ua kom yooj yim rau cov txheej txheem kev yuav khoom, txo cov kev pheej hmoo ntawm kev sib koom ua ke, thiab ua kom lub twj tso kua mis tuaj yeem siv tau zoo thiab siv tau zoo.

FC-1300 tus qauv tsim nruj me ntsis ua raws li API 7K cov qauv. Qhov no txhais tau hais tias nws cov khoom siv dej kawg (xws li lub rooj sib dhos valve, liners, pistons, thiab lwm yam) thiab lwm yam khoom muaj peev xwm tuaj yeem hloov pauv nrog cov khoom siv los ntawm lwm hom av nkos twj tso kua mis uas ua raws li tus qauv qub.

Qhov qib siab ntawm kev sib hloov pauv no coj cov txiaj ntsig tseem ceeb rau cov neeg siv khoom:

Simplified Spare Parts Inventory:

Tsis tas yuav npaj cov khoom seem sib txawv rau ntau hom twj tso kua mis, txo cov nqi khoom muag thiab kev tswj tsis yooj yim.

Kev kho yooj yim:

Hauv - cov neeg ua haujlwm saib xyuas qhov chaw tuaj yeem tau yooj yim dua thiab hloov qhov hnav, ua kom lub sijhawm poob qis dua.

Kev Ua Haujlwm Flexibility:

Nyob rau hauv drilling fleets nrog ntau lub twj tso kua mis hom, standardized spare qhov chaw ua rau kom yooj yim ntawm cov khoom xa thiab siv.

Los ntawm kev xaiv EMSCO FC-1300 Triplex Mud Pump, koj tau txais ntau dua li cov khoom siv xwb; koj tau txais kev nqis peev mus ntev hauv kev ua haujlwm drilling kev ua haujlwm thiab kev ntseeg tau.

Core Advantages Summary:

Robust thiab Durable, Ntev -Kev ntseeg tau ntev:Tau txais los ntawm kev txhawb zog kawg ncej tsim, siab - lub zog forged alloy steel Cheebtsam, cov txheej txheem kev kho cua sov, thiab kev tswj xyuas nruj, ua kom ntev - lub sijhawm ua haujlwm ruaj khov hauv cov xwm txheej hnyav.

Kev ua tau zoo heev, Kev Sib Tham Sib Tham:Muab cov zis muaj zog thiab hloov pauv siab / hloov chaw ua ke kom tau raws li ntau yam kev xav tau los ntawm cov pa mus rau qhov tob tob tob.

Siab -Cov Cheebtsam Zoo, Extended Life:Cov khoom siv tseem ceeb (liners, pistons, valve assemblies, bearings, thiab lwm yam) siv siab - cov ntaub ntawv zoo thiab cov txheej txheem tsim khoom siab tshaj plaws los ua kom lub neej ua haujlwm siab tshaj plaws thiab txo qis txij nkawm.

API 7K Standard Compliant:Guarantees cov khoom zoo, kev nyab xeeb, thiab thoob ntiaj teb cov khoom sib hloov pauv, ua tau raws li cov qauv kev lag luam siab tshaj plaws.

Kev ua haujlwm tau zoo, txo tus nqi:Qhov ntev -stroke tsim txhim kho hydraulic efficiency ntawm qis speeds, thiab lub lubrication system kom txo tau lub zog poob thiab tivthaiv hnav, pab txo tag nrho cov nqi khiav hauj lwm.

Kev kho yooj yim, txo qis sijhawm:Hloov cov lus qhia crosshead, cov qauv tsim, thiab cov peev txheej L- hom kua lub tog raj kheej tsim kom yooj yim cov txheej txheem txij nkawm, txo qis tsis yog - lub sijhawm tsim khoom.

Cim npe nrov: emsco fc-1300 av nkos twj tso kua mis, Tuam Tshoj emsco fc-1300 av nkos twj manufacturers, lwm tus neeg, Hoobkas