GARDNER DENVER 1000 Pump

Lub metallurgical zoo ntawm welded structural ncej

Tsis zoo li cov cam khwb cia hlau thav duab uas feem ntau siv thaum ntxov lossis qis- tus nqi twj tso kua mis tsim, GD-1000Q HD ntiav cov hlau phaj siab zog (Fabricated Power Frame Weldment). Thaum cov txheej txheem tsim khoom no kim dua, nws muab cov kev txhim kho tseem ceeb:

1. Homogeneity ntawm cov ntaub ntawv: Castings tej zaum yuav muaj qhov tsis xws luag xws li pores, xuab zeb ob lub qhov muag los yog shrinkage kab noj hniav, whereas lub dov txheej txheem ntawm siab - zoo steel daim hlau tshem tawm cov kev pheej hmoo thiab muab cov khoom zoo li qub.
2. Kev Nyuaj Siab: Lub welded thav duab tau dhau los ntawm kev kho cua sov kom tshem tawm cov seem thermal stresses los ntawm vuam. Qhov no ua kom lub thav duab yuav tsis tsim qhov tob tob los yog cov kab nrib pleb nyob rau hauv ntev - lub sij hawm alternating loads.
3. Kev Txhim Kho Kev Ua Haujlwm Zoo: Cov kws tsim qauv tsim muaj peev xwm ua kom cov phaj tuab tuab (Tej daim tawv nqaij) ntawm cov ntsiab lus tseem ceeb (xws li, nyob ib ncig ntawm lub hauv paus bearing vaj tse) thaum thinning tsis yog - thauj khoom- cov cheeb tsam kom txo qhov hnyav. Qhov kev txhim kho topology no ua kom ntseeg tau tias GD-1000Q HD tswj cov ncej me me deformation nyob rau hauv 106,000-phaus txuas cov pas nrig loads, lav kev sib raug zoo ntawm lub crankshaft thiab crosshead.
4. Integrated design: Lub thav duab sib txuas cov crankcase thiab crosshead slides rau hauv ib qho qauv nruj, tshem tawm cov kev sib dhos tsis raug thiab kev ua haujlwm tsis zoo uas yuav tshwm sim nrog cov qauv tsim.

Crankshaft Assembly thiab Thunder Txheej Bearing Technology

Lub crankshaft yog cov khoom siv nyob rau hauv lub hwj chim kawg uas muaj kev sib zog heev torsional thiab dabtsi yog khoov stresses. Lub GD-1000Q HD nta ib qho -daim forged alloy steel crankshaft, uas dhau los ntawm kev kho cua sov kom ua tiav qhov zoo tshaj plaws ntawm lub zog-tawv tawv. Cov txheej txheem forging aligns cov hlau fiber ntau ntws nrog crankshaft's geometric profile, ua kom nws qaug zog tawg tsis kam.

Ib qho tshwj xeeb ntawm lub twj tso kua mis lub zog kawg yog nws cov "Thunder Coated" bearings. Cov no tsis yog cov kabmob zoo tib yam nkaus xwb, tab sis kev siv tshuab thev naus laus zis siab heev.

• Kev sib txhuam-txo cov txheej txheem: Thunder Txheej yog qhov tshwj xeeb qis- kev sib txhuam txheej tsim los rau cov bearings loj thiab txuas cov pas nrig. Thaum lub sij hawm pib pib- nce theem thaum hydrodynamic lubrication tsis yog tag nrho tsim, los yog nyob rau hauv hnyav-load, qis-ceev tej yam kev mob nrog tov lubrication, cov txheej no ua raws li ib tug khoom lubricant los tiv thaiv hlau-rau-hlau sib cuag (asperity contact).
• Kev tswj cov cua sov: Kev sib txhuam yog thawj qhov cua sov. Txo qhov kev sib txhuam coefficient ncaj qha txo cov cua sov tsim nyob rau hauv seem fais fab. Kev ua haujlwm qis dua kom ruaj khov lubricant viscosity thiab qeeb oxidation degradation, yog li ncua kev pab cuam lub neej ntawm ob leeg bearings thiab lubricants.
• Kev pab lub neej ntev: Kev sim cov ntaub ntawv thiab cov lus tawm tswv yim qhia tau hais tias lub zog hluav taws xob nruab nrog Thunder Txheej thev naus laus zis nthuav tawm lub sijhawm ncua sij hawm ntawm Kev Tshaj Tawm (TBO), tshwj xeeb tshaj yog nyob rau hauv kev pib nquag - nres cycles thiab siab - load tej yam kev mob.

Hla lub taub hau thiab swb system

Lub crosshead, lub pob khawm tseem ceeb txuas rau cov pas nrig txuas thiab lub piston, feem ntau ua haujlwm los tiv thaiv lub zog sab nraud (Side Thrust) tsim los ntawm kev sib txuas tus pas nrig oscillation. Qhov no ua kom ntseeg tau tias tsuas yog lub zog axial nkaus xwb raug xa mus rau hydraulic piston, yog li tiv thaiv lub kaw lus hydraulic kawg.

Lub GD-1000Q HD nta ib qho kev hloov pauv lub taub hau swb tsim, kev saib xyuas- tus qauv tsim qauv zoo. Nyob rau tib lub sijhawm, hnav ntawm qhov chaw swb yog qhov kev zam. Nrog rau tsis yog - hloov tau cov slides sib koom ua ke, hnav ntau dhau yuav ua rau tag nrho cov khib nyiab siv tsis tau lossis yuav tsum tau them nqi rau - kho qhov chaw tho txawv. Cov qauv tsim hloov tau ua rau cov neeg ua haujlwm saib xyuas kom hloov pauv cov ntaub nplaum uas hnav sai sai (ib feem naj npawb PP1003697) ntawm -qhov chaw, rov ua kom lub Hoobkas teeb tsa tshem tawm sai sai.

Lub Crosshead Pin nta ib tug tag nrho floating tsim nrog rau siab bearings (Tshooj No.100089), tso cai rau tus pin tig smoothly thaum lub sij hawm ua hauj lwm. Qhov no tiv thaiv ib qho - ib sab hnav thiab ua rau tus pin lub neej ua haujlwm ntev.

Gear txo thiab kis tau yooj yim

Lub GD-1000Q HD nta ib qho kev sib xyaw ua ke-shaft gearbox nrog 4.6: 1 txo piv. Qhov sib piv no yog qhov tseeb ntsuas kom xa cov tsav-sab nrawm ntawm kwv yees li 2070 RPM ntawm qhov siab tshaj plaws twj tso kua mis ceev ntawm 450 RPM, kev khiav hauj lwm nyob rau hauv qhov zoo tshaj plaws torque thiab roj efficiency ntau rau feem ntau industrial diesel xyaw, xws li kab ntsig thiab Cummins qauv.

Lub gearbox tsim muaj siab yooj:

• Bidirectional installation: Lub gearbox tuaj yeem ntsia tau rau sab laug lossis sab xis ntawm lub twj tso kua mis, muab qhov yooj yim rau txhua tus qauv tsim. Nws tuaj yeem hloov kho tau yooj yim rau tus ncej tsav tsis hais nws txoj kev taw qhia.
• Pinion txoj hauj lwm: Cov tswv yim pinion nta ntau cov ntsiab lus mounting, ua kom yooj yim sib dhos nrog cov ncej tsav.
• Splined Flange: Txoj kev sib txuas no siv tus qauv flange splined. Piv rau cov pob qij txha tseem ceeb, splined flanges tuaj yeem tiv taus ntau dua torque loads thiab muab kev sib haum xeeb zoo dua, txo qis kev hnav.

GDNX Cross Hole Technology thiab Fatigue Life

Nyob rau hauv cov qauv hydraulic kheej kheej tsim, qhov chaw nres nkoj nkag, qhov chaw nres nkoj tawm, thiab qhov chaw nres nkoj plunger converge sab hauv los ua tus ntoo khaub lig bore. Lub geometry ntawm cheeb tsam convergence no ua rau muaj kev ntxhov siab loj heev, uas nyob rau hauv ntau lab lub siab - lub voj voog siab yog qhov ua rau qaug zog tawg, thaum kawg ua rau lub tog raj kheej tsis ua haujlwm.

Lub hauv paus ntawm GDNX thev naus laus zis yog geometric optimization ntawm thaj chaw tseem ceeb no.

• Kev ntxhov siab cuam tshuam: Los ntawm kev siv tus qauv tsim qauv patented (Patent- tos crossbore tsim), GDNX hloov kho qhov curvature thiab kev hloov pauv profile ntawm sab hauv bore junctions, zoo faib qhov siab tshaj plaws kev ntxhov siab thoob plaws lub ntim loj dua li tsis yog tsom rau ntawm ib qho chaw.
• Autofrettage: GDNX Vortex twj tso kua mis yog forged los ntawm SAE 4330 hloov kho alloy hlau thiab ua tiav cov txheej txheem autofrettage. Cov txheej txheem no siv ultra-siab siab rau sab hauv kab noj hniav, inducing me me yas deformation nyob rau hauv cov phab ntsa hlau. Thaum decompression, residual compressive kev nyuaj siab tseem nyob rau hauv cov phab ntsa. Thaum lub sijhawm ua haujlwm, qhov kev ntxhov siab tensile tsim los ntawm cov kua hauv lub siab ua ntej tawm tsam qhov kev ntxhov siab no, txo qis qhov kev ntxhov siab ua haujlwm thiab ncua kev pib tawg.
• Lub Neej Doubling: Cov ntaub ntawv tseem ceeb qhia tau hais tias GDNX lub neej qaug zog yog 3.5 npaug ntev dua li cov khoom siv hydraulic kawg. Hauv kev thov cov ntawv thov txuas ntxiv mus, qhov no txuas ntxiv lub voj voog hloov ntawm lub hlis mus rau ib xyoos lossis ntev dua, txo qis tag nrho cov nqi ntawm cov tswv cuab (TCO).

Falcon Valve Npog Retaining System

Kev tu kom zoo yog qhov tseem ceeb KPI rau cov tuam txhab ua haujlwm hauv av. Cov tsoos threaded valve npog yog feem ntau rau cov xov galling los yog qaug zog tawg nyob rau hauv lub sij hawm siab - siab thiab corrosive tej yam kev mob, ua disassembly nyuaj heev thiab txaus ntshai.

GD-1000Q HD nta Falcon Retainer System.

• Threadless tsim: Lub kaw lus tso tseg cov tsoos ntsia hlau- hauv txoj kev thiab hloov kho cov txheej txheem xauv tshuab.
• Kev sib dhos ceev ceev / disassembly: Cov neeg ua haujlwm tuaj yeem tshem tawm thiab txhim kho lub valve npog nrog cov cuab yeej yooj yim, tshem tawm qhov xav tau rau kev ua haujlwm nyuaj nrog siab -torque hydraulic wrenches. Qhov no tsis tsuas yog slashes valve hloov lub sij hawm los ntawm ob peb zaug tab sis kuj tiv thaiv valve lub cev scrapping vim xov puas.
• Kev Nyab Xeeb: Lub Falcon system suav nrog tsim- hauv cov txheej txheem kev nyab xeeb los tiv thaiv kev sib tsoo thaum muaj kev ntxhov siab sab hauv, ua kom cov neeg siv kev nyab xeeb.

Modularity thiab interchangeability

GDNX hydraulic kawg qhia tau tshwj xeeb versatility.

• Los ntawm Stud Tsim: Cov pas nrig txuas thiab lub zog kawg tau koom nrog siv los ntawm cov studs es tsis txhob qhov qhov muag tsis pom kev. Yog hais tias lub stud tawg los yog puas lawm, tsuas yog hloov nws yuav tsis cuam tshuam tus nqi hluav taws xob kawg ncej.
• Hla -brand compatibility: GDNX hydraulic kawg muaj ntau qhov kev teeb tsa lub qhov, ua kom muaj kev sib txuam nrog cov neeg sib tw lub zog kawg. Qhov no tso cai rau cov chaw muab kev pabcuam tswj hwm hybrid-cov twj tso kua mis lub npe kom hloov pauv txhua yam hydraulic mus rau GDNX, ua qauv tsim cov khoom seem thiab txo cov nqi ua haujlwm.
• Ntau yam suction manifold configurations: Muaj ntau yam suction manifold configurations nrog rau Victaulic clamp kev twb kev txuas, nrog xaiv valve lifters (Valve Lifter) kom ntws chamber fluids thiab tiv thaiv lub twj tso kua mis freezing nyob rau hauv txias huab cua.

GD-1000Q HD muab kev ua tau zoo tshwj xeeb thoob plaws ntau yam, ua kom tsis muaj kev sib hloov ntawm lub siab siab siab nrog kev hloov me me thiab nruab nrab siab nrog kev hloov loj los ntawm kev hloov lub plunger txoj kab uas hla.

Cov ntaub ntawv nthuav dav thiab cov ntaub ntawv siab

Cov ntaub ntawv hauv qab no yog ua raws li 4.6: 1 iav piv thiab 6-nti stroke:

Lus Cim: Qhov siab tshaj plaws yog xam raws li kev sib txuas pas nrig ntawm 106,000 phaus.

Condition Adaptability Analysis

• 2.75-inch plunger configuration: Qhov kev teeb tsa no ua rau lub twj tso kua mis xa tawm ze li ntawm 18,000 psi ntawm lub siab, qhov xav tau tseem ceeb rau niaj hnub shale roj thiab roj kev tsim kho lub qhov dej ntev ntev (Super Laterals). Nyob rau hauv cov dej zoo li no, coiled tubing tuaj yeem ncav cuag 20,000 ko taw, tsim kom muaj kev sib txhuam ntawm sab hauv uas xav tau lub twj tso kua mis tshwj xeeb kom txhawb nqa kev ncig.
• 4.5-inch plunger configuration: Qhov kev teeb tsa no hloov lub twj tso kua mis mus rau hauv qhov siab -flow unit, xa ze li ntawm 1000 GPM rau ceev, siab ntim cement txhaj tshuaj lossis kev ua haujlwm huv huv. Lub kaw lus yuav tsum tsis tshua muaj siab, ua ntej ua haujlwm ceev.
• Kev hloov pauv hloov tau yooj yim: GD-1000Q HD nta hloov cov thawv ntim khoom, ua rau ntawm - qhov chaw hloov dua siab tshiab ntawm qhov ntau thiab tsawg yam tsis tau xa rov qab lub twj tso kua mis rau lub rooj cob qhia. Qhov no muaj peev xwm ua tau ntau lub luag haujlwm hauv ib chav ua haujlwm tseem ceeb txhawb kev siv cuab yeej cuab tam.

Forced siab lubrication qauv

GD-1000Q HD yog nruab nrog lub tshuab ua kua roj puv puv.

• Lub crankshaft sab hauv cov roj nkag yog tsim los ntawm precision drilling ntawm lub crankshaft thiab txuas pas nrig.
• Kev xa tawm: Lub twj tso kua mis sab nraud (feem ntau yog siv los ntawm lub cav chassis lossis hydraulic lub cev muaj zog) tau lim cov roj huv rau hauv qhov chaw crankshaft.
• Lubrication txoj kev: Lub cav roj yog xa los ntawm lub crankshaft cov roj nkag mus rau lub ntsiab bearing thiab crankpin bearing. Qhov no 'hauv-tawm' txoj kev lubrication kom ntseeg tau tias txawm tias lub twj tso kua mis qis qis (thaum cov nyhuv txaws tsawg heev), qhov chaw sib txhuam tseem ceeb tuav cov roj ua kom tiav, tiv thaiv kev hnav los ntawm ciam lubrication.
• Crosshead lubrication: Lub kaw lus muaj cov kab lubrication tshwj xeeb (saib Daim Ntawv Teev Npe nplooj ntawv 12-13) uas cov roj cav tov rau ntawm ob qho tib si ntawm txoj kev hla kev sib tw, ua kom muaj cua txias thiab lubrication ntawm qhov sib txhuam ntawm qhov sib txhuam.

Dry Oil Pan thiab Pollution Control

Lub twj tso kua mis tau piav qhia tias muaj cov qauv ntawm Cov Khoom Siv Qhuav zoo ib yam li LC-1000, txhais tau hais tias cov pas nrig txuas qhov kawg tsis yog submerged hauv cov roj pas dej rau cov roj sib tov.

• Txo cov hluav taws xob poob los ntawm kev tshem tawm cov hluav taws xob poob, ua kom muaj zog ntau dua los siv rau kev ua haujlwm.
• Tiv thaiv kom tsis txhob foaming: Txo qhov kev pheej hmoo ntawm cov roj cav uas ua rau muaj kev kub ntxhov los ntawm kev sib txuas ntawm kev kub ceev, uas tuaj yeem txo cov roj zaj duab xis hnyav heev - cov kabmob muaj peev xwm.
• Thermal tswj: Siv cov roj tank sab nraud thiab lub tub yees (yog tias muaj) rau kev sib pauv cua sov, txoj kev no ua rau cov cua kub tsis huv los ntawm lub casing.

Txhawm rau tiv thaiv kev sib kis ntawm lub zog kawg ntawm lub cav roj los ntawm cov kua dej drilling, kua qaub, lossis cov cement slurry, GD-1000Q HD tau ua kom zoo zoo nrog cov cuab yeej sealing siab heev.

• Kho dua tshiab kaw vaj tsev: nta tshwj xeeb tsim cov vaj tsev kaw thiab cov khoom siv sab hauv kom lub cev cais cov hydraulic kawg ntawm lub hwj chim kawg.
• Kev sib koom ua ke roj foob: Lub crankshaft kawg muaj lub siab ua haujlwm sib koom ua ke roj foob (ib ntu 901SH02-13) thiab lub tawb (ib feem naj npawb 342-A-75) txhawm rau tiv thaiv cov roj to thiab cov kab mob sab nraud nkag mus.
• Lub tshuab ua pa: Nruab nrog lub siab- ua pa ua pa (Pib No.081261) uas ntsuas lub siab crankcase thaum lub sij hawm thermal expansion/contraction thaum lim cua nqus pa kom tsis txhob muaj plua plav nkag.

Redline packing system

Kev ntim khoom yog qhov yooj yim tshaj plaws nyob rau hauv lub twj tso kua mis plunger. GD-1000Q HD los nrog Redline packing raws li tus qauv.

• Cov khoom siv sib xyaw: Redline packing ntiav cov khoom siv polymer sib xyaw tshwj xeeb tsim kho kom zoo dua qub, hnav tsis kam, thiab tshuaj lom neeg corrosion. Kev sim teb hauv Haynesville thiab Eagle Ford shale gas basins pom tau tias Redline + packing outperforms cov neeg sib tw los ntawm 44% mus rau ntau tshaj ob zaug ntawm kev pab cuam lub neej nyob rau hauv siab txog 12,500 psi.
• Cov qauv kev txhawb nqa: Lub nplhaib siab lub zog yog peb npaug ntawm cov khoom siv, zoo tiv taus siab -siab extrusion thiab ntxuav tawm- tsis ua hauj lwm los ntawm qhov siab - cov dej siab nqa cov xuab zeb los ua kom cov khoom ntim.
• Kev tswj cov cua sov: Qhov zoo tshaj plaws geometry txo qhov kev sib txhuam kev sib txhuam nrog lub plunger, yog li txo qis hluav taws xob los ntawm kev sib txhuam thiab tiv thaiv cov ntim ntawm carbonizing los yog hardening vim overheating.

plunger txheej technology

Lub plunger tsis tsuas yog dais siab, tab sis kuj reciprocates nyob rau hauv cov kua uas muaj proppant (quartz xuab zeb, ceramsite).

• Colmonoy txheej: GD twj feem ntau siv Colmonoy (nickel-raws li chromium carbide alloy) tshuaj tsuag-welded plunger txheej (xws li, ntu naj npawb 1PE3820). Cov txheej no boasts tshwj xeeb hardness (feem ntau HRC 50-60) thiab zoo heev corrosion kuj, zoo tiv thaiv abrasive hnav los ntawm cov khoom siv.
• Ceramic txheej: Rau cov ntawv thov uas xav tau kev tiv thaiv corrosion lossis tshwj xeeb hnav tsis kam, zirconia lossis chromium oxide ceramic plungers kuj muaj. Txawm hais tias kim dua, lawv muaj qhov tsis sib xws ntawm cov kav ntev hauv cov cheeb tsam acidic.

Metallurgical txheej txheem ntawm li qub thiab lub rooj zaum valve

Lub nqus pa thiab exhalation li qub nyob rau hauv lub ventricle qhib thiab kaw ntau pua lub sij hawm ib feeb, bearing enormous loads.

• Carburized alloy steel: Lub rooj zaum valve feem ntau yog tsim los ntawm hwm alloy hlau thiab tau txais kev kho mob carburizing. Lub hardened nto muab tshwj xeeb hardness tiv thaiv valve lub cev cuam tshuam thiab cov kua dej yaig, thaum lub hauv paus tseem muaj zog kom nqus tau lub zog thiab tiv thaiv kev puas tsuaj.
• Kev sib txhuam vuam: Lub Redline valve lub cev siv ob -cov txheej txheem sib txhuam vuam. Txoj kev no ua kom muaj kev sib koom ua ke ntawm lub qia valve thiab disc sib tw lub zog ntawm cov khoom siv hauv paus, tshem tawm cov teeb meem zoo li kev vuam tsis tiav lossis qhov tsis xws luag hauv kev sib tsoo.
• Polyurethane inserts: Lub cev valve lub sealing inserts yog tsim los ntawm ib tug proprietary polyurethane formulation, muaj nyob rau hauv ob variants -High-Tsuas (Tshav kub (Extreme Duty, 350℃F) thiab Standard. Cov ntawv ntxig no tau ruaj ntseg nrog siab - lub zog sib txuas thev naus laus zis los tiv thaiv delamination nyob rau hauv cov nqi ntws siab.

Cov npe ntawm Cov Ntsiab Lus Tseem Ceeb thiab Kev Kho Lub Hwj Chim Lub Zog

Hydraulic End Part Identification thiab Compatibility Warning

Cov khoom seem xaj ntawm qhov kawg hydraulic yuav tsum tau ceev faj heev, vim hais tias qhov sib txawv ntawm lub plunger loj sib txawv ntawm qhov sib txawv ntawm lub cev valve.

• Piston ntau: 2.75 "mus rau 3.00". Lub cev valve nrog tus lej PP1073404 yuav tsum tau siv.
• Rau 3.50 "-4.50" plunger ntau yam, PP1077331 valve lub cev yuav tsum tau siv.

Ceeb Toom: Ob hom valve lub cev no yuav zoo sib xws, tab sis lawv qhov sib txawv ntawm qhov ntws channel qhov ntev thiab cov khoom siv hauv lub caj pas sib txawv. Sib tov lawv yuav ua rau lub foob tsis ua haujlwm lossis tiv thaiv kev txhim kho kom raug. Ib txwm txheeb xyuas tus lej nyiaj hlau ntawm lub valve lub cev ua ntej xaj khoom siv xws li li qub, rooj zaum, lossis ntim khoom.

Cim npe nrov: Tuam Tshoj gardner denver 1000 twj tso kua mis manufacturers, lwm tus neeg, Hoobkas