Cov kev ua haujlwm tseem ceeb
Table 1: Massarenti MAS 1000 cov kev qhia tshwj xeeb tseem ceeb
|
Tsis muaj |
Specifications |
|
Hom twj tso kua mis |
Triplex Tib -Twj Piston |
|
Rated input zog |
1000hp (746KW) TSI |
|
Rated ceev |
140SPM (Strokes Ib feeb) |
|
Stroke ntev |
10 nti (254mm) |
|
iav piv |
4.207:1 |
|
Ua haujlwm siab tshaj plaws |
5000 PSI (34.5 MPa) |
|
Valve lub thawv qhov ntev |
API #6 |
|
Suction nozzle |
12-INCH (305 hli) flange |
|
Tshem tawm nozzle |
51/8 nti API 5000 PSI flange |
|
Zuag qhia tag nrho qhov ntev (ntev x dav x qhov siab) |
163 "X 89" x 70" (4267 x 3167 x 2580mm) |
|
Kwv yees qhov hnyav |
41,420 lbs (18,790 kg) |
Qhov chaw ntawm cov ntaub ntawv:
Cov ntaub ntawv ua haujlwm
Table 2: MAS 1000 tso tawm cov ntaub ntawv ua haujlwm
|
Lub tog raj kheej liner qhov ntev (hauv) |
Qhov siab tshaj plaws (PSI) |
Qhov siab tshaj plaws (MPa) |
Tawm ntawm 140spm (GPM) |
Kev xa tawm ntawm 140spm (l / min) |
|
63⁄4 |
2,558 |
17.6 |
746 |
2,824 |
|
61⁄2 |
2,780 |
19.2 |
651 |
2,464 |
|
6 |
3,572 |
24.6 |
551 |
2,086 |
|
51⁄2 |
4,322 |
29.8 |
463 |
1,753 |
|
5 |
5,000 |
34.5 |
382 |
1,446 |
|
41⁄2 |
5,000 |
34.5 |
310 |
1,173 |
Qhov chaw ntawm cov ntaub ntawv:
Nco tseg: Cov ntaub ntawv kev ua tau zoo yog raws li qhov ua tau zoo ntawm 100% thiab kev ua haujlwm zoo ntawm 90%. Kev ua haujlwm ntawm qhov siab tshaj plaws stroke raug pom zoo rau kev ua haujlwm tsis sib xws.
Lub Hwj Chim Kawg: lub hauv paus ruaj khov thiab txhim khu kev qha
Ncej thiab drivetrains: nruj thiab du zog kis tau tus mob
Ncej qauv: MAS 1000 dynamic kawg yog ua los ntawm siab -lub zog, welded steel ncej qauv. Qhov kev xaiv tsim no muab kev nruj nruj thiab kev ncaj ncees ntawm cov qauv, uas yog qhov tseem ceeb kom muaj kev sib raug zoo ntawm cov tsav tsheb nyob rau hauv cov xwm txheej hnyav. Lub thav duab yog welded thiab kev ntxhov siab-relieved kom tshem tawm cov kev ntxhov siab sab hauv, tiv thaiv deformation, thiab xyuas kom ntev - lub sij hawm seem stability.
Herringbone iav system: lub zog yog kis tau los ntawm cov txheej txheem txuas ntxiv ntawm herringbone gears. Qhov kev tsim cov iav siab heev no yog lub hauv paus ntawm MAS 1000 tus du, qis - suab nrov ua haujlwm. Qhov no tsim inherently tshem tawm cov axial thrust, uas yog lub ntsiab ua rau bearing thiab vaj tse coj nyob rau hauv helical iav systems. Kev tshem tawm ntawm axial load tso cai rau kev siv cov bearings optimized rau radial load, uas ho txhim kho kev ntseeg tau thiab lub neej ntawm tag nrho lub hwj chim kawg sib dhos.
Cov khoom siv thiab kev tsim khoom: lub ntsiab iav thiab pinion yog forged los ntawm lub zog siab alloy steel thiab yog integrally hardened thiab hauv av kom nruj AGMA cov qauv rau siab tshaj plaws durability thiab hnav tsis kam.
Driveline kev ncaj ncees: forged rau lub zog thiab endurance
Crankshaft sib dhos: lub crankshaft yog ib qho tseem ceeb eccentric ncej forged ntawm siab -zoo siab- lub zog alloy steel (35CrMo lossis 42CrMo). Cov txheej txheem forging aligns cov qauv ntawm cov hlau nrog cov contours ntawm cov khoom, uas ua rau cov khoom muaj zog tshaj qhov casting thiab tiv taus kev qaug zog thiab cuam tshuam.
Txuas pas nrig thiab crosshead: tus pas txuas txuas kuj yog forged los ntawm siab -lub zog alloy steel. Lub crosshead yog ua los ntawm cov qib high ductile hlau, xaiv rau nws superior damping zog thiab zoo heev hnav tsis kam thaum ua ke nrog bronze hloov tau.
Bearing thiab lubrication system
Bearing Configuration: MAS 1000 nta muaj kev sib txhuam ruaj khov-cov kabmob uas muaj peev xwm tiv taus cov kabmob uas tsim los rau lub neej ua haujlwm ntev nyob rau hauv kev ua haujlwm siab tas mus li. Qhov no suav nrog cov dej num hnyav ob kab tapered menyuam bearings rau crankshaft lub ntsiab bearings thiab ob kab kheej kheej rau cov menyuam bearings rau pinion shafts.
Lubrication system: dual lubrication system ua kom muaj kev tiv thaiv tsis tu ncua ntawm txhua yam tseem ceeb. Cov kab ke no sib xyaw ua ke yuam thiab txaws lubrication. Lub twj tso kua mis sib xyaw muab cov roj lim thiab txias ncaj qha mus rau lub ntsiab bearings, pinion bearings thiab crosshead, thaum lub iav teeb thiab txuas pas nrig yog tiv thaiv los ntawm txaws lubrication. Qhov kev qhia dav dav no ua kom zoo tshaj lubrication thiab cua sov dissipation, uas yog qhov tseem ceeb rau kev ncua lub neej ntawm cov khoom siv fais fab.
Fluid end: precisely tsim rau huab cua siab thiab puas
Forged monolithic fluid modules: lub plawv ntawm siab - siab ncaj ncees
Cov ntaub ntawv thiab cov txheej txheem forging: peb qhov sib hloov tau cov kua dej kawg yog forged los ntawm ib qho (ib leeg) ntawm cov khoom zoo, lub tshuab nqus tsev degassing alloy steel (AISI 4135 (35CrMo)). Cov khoom siv no tau xaiv rau nws lub zog zoo dua, toughness thiab qaug zog ua haujlwm.
Kev kho cua sov thiab kev ua kom tawv nqaij: tom qab forging, txhua qhov qauv tau dhau los ua ntau- theem kev kho cua sov, suav nrog quenching thiab tempering, tom qab ntawd los ntawm sab hauv hardening. Cov txheej txheem no ua tiav cov hardness meej (HB285-330) thiab ua rau lub microstructure uas tiv taus kev qaug zog tawg thiab kev ntxhov siab corrosion tawg. Rau kev txhim kho corrosion kuj nyob rau hauv tshwj xeeb hnyav ib puag ncig, electroless npib tsib xee plating yog xaiv tau ntawm txhua qhov chaw ntub dej.
Kev lees paub zoo thiab tsis yog-kev kuaj kev puas tsuaj (NDT): txhua qhov qauv yuav raug rau cov kev sim tsis zoo (NDT) raws li API 6A thiab 7K cov qauv. Qhov no suav nrog kev kuaj ultrasonic (UT) kom paub meej tias cov forgings tsis muaj qhov tsis xws li cov kab nrib pleb lossis kev suav nrog, thiab kuaj cov khoom sib nqus (MPI) kom paub tseeb qhov tseeb ntawm qhov chaw.
High Efficiency Valve Assembly: API #6 tag nrho bore tsim
Khoom siv thiab fabrication: lub cev thiab lub rooj zaum yog precision machined los ntawm ib daim forgings ntawm qib siab alloy steel (20CrMnTi los yog AISI 8620). Qhov no ib qho -daim qauv tsim muab lub zog siab tshaj plaws thiab tshem tawm cov ntsiab lus tsis ua haujlwm cuam tshuam nrog ntau-daim tsim.
Deg hardening: tom qab machining, cov khoom no raug rau qhov sib sib zog nqus carburizing thiab quenching cua sov kho. Qhov no tsim ib qho nyuaj heev, hnav- txheej tiv thaiv (HRC 59-65) rau ntawm qhov chaw, thaum tuav cov tub ntxhais tawv tawv.
Valve ntsaws-hauv tshuab: teb hloov tau siab-kev ua tau zoo sib koom ua ke polyurethane ntsaws-ins. Lub xeev no- ntawm--art polymer yog tsim tshwj xeeb los muab kev hnav zoo heev, kev tiv thaiv extrusion, thiab tshuaj lom neeg corrosion rau ob qho tib si dej- thiab roj-raws li cov kua dej drilling, xyuas kom ntseeg tau qhov kev sib khi thiab txuas ntxiv lub neej ntawm qhov kub txog 180℃F (82℃C).
Lub tog raj kheej liners thiab piston systems: kev xaiv ntawm durability thiab qhov kawg durability
High chromium bimetal lub tog raj kheej liner (tus qauv)
Construction: forged steel housing -AisiAISI 1045/45 # steel) providing high tensile strength (>900,000 psi) los tiv thaiv kev ntxhov siab nrog rau centrifugally cam khwb cia siab chromium (26-CR% Cr) cam khwb cia hlau puab lub tes tsho.
Kev ua tau zoo: lub tes tsho sab hauv tom qab kev kho cua sov, hardness ncav cuag HRC 62-69, muaj kev hnav zoo heev thiab kev tiv thaiv corrosion. Lub puab tsaig yog honed rau daim iav tiav kom txo qis kev sib txhuam thiab txuas lub neej piston. Tshaj li 800 teev ntawm kev pab cuam lub neej txhim khu kev qha yog muab raws li cov txheej txheem drilling.
Zirconia ceramic lub tog raj kheej liner (kev xaiv hloov kho tshiab)
Kev tsim kho: toughened zirconia (Zro3) ceramic liner yog cuam tshuam nrog forged steel vaj tse.
Cov khoom siv: Zirconia muaj qhov sib txawv tsis sib xws (HRC 90 +), hnav zoo heev thiab corrosion tsis kam, thiab qis coefficient ntawm kev sib txhuam dua li siab ferrochrome. Qhov no txuas ntxiv lub neej ntawm ob lub tog raj kheej liner (4, 000 +) teev) thiab lub piston, yog li txo qis txij nkawm downtime thiab cuam tshuam cov nqi zog.
Piston thiab Rod Assembly
Piston: siv forged alloy steel (40CR / 45 # steel) piston hub, thiab kub kub, siab hardness ntawm polyurethane tshuaj bonding. Cov qauv nplaum yog nyob ntawm txog 7500 PSI thiab nthuav tawm zoo heev extrusion thiab hnav tsis kam nyob rau hauv txhua yam ntawm cov dej drilling.
Piston pas nrig: forged los ntawm lub zog siab 42CrMo alloy steel, kho cua sov rau qhov zoo tshaj plaws toughness thiab nto kho nrog nyuaj chromium plating. Qhov kev kho saum npoo no muab kev sib txhuam qis, hnav siab- tiv taus nto, ncua lub neej ntawm tus pas nrig piston thiab crosshead intermediate pas nrig.
Kev sib cuam tshuam thoob ntiaj teb: Qhov zoo ntawm API 7K
API 7K ua raws: Massarenti MAS 1000 yog tsim, tsim thiab sim ua raws li API 7K drilling thiab cov khoom siv ua haujlwm tshwj xeeb. Qhov no tsis yog tsuas yog daim ntawv pov thawj xwb, tab sis kuj tau lees paub thoob ntiaj teb kev lees paub ntawm kev nyab xeeb, kev ntseeg siab thiab zoo.
Universal interchangeability: lub hauv paus ntsiab lus tseem ceeb ntawm API 7K tus qauv yog qhov sib hloov ntawm qhov perishable. Tag nrho cov kua dej-kawg perishables ntawm MAS 1000 -- suav nrog lub tog raj kheej liner, pistons, li qub, rooj zaum, thiab gaskets - yog 100% sib hloov nrog lwm yam API 7K raws li qhov chaw ntawm tib lub twj tso kua mis (piv txwv li, F-1000,9T1000).

Cim npe nrov: Masarenti mas 1000 av nkos twj tso kua mis, Tuam Tshoj masarenti mas 1000 av nkos twj manufacturers, lwm tus neeg, Hoobkas
