IDECO T-1600
Lub zog kawg- lub plawv tsis muaj zog
Hwj chim Rack: lub hauv paus ntawm precision
Tus qauv tsim: W-250-C thav duab yog qhov ua tau zoo-tsim ob-phab ntsa welded steel qauv nrog sab hauv stiffeners thiab gusset daim hlau los muab cov qauv zoo tshaj plaws thiab tag nrho cov kev ntxhov siab tom qab vuam.
Skid Mount: peb nruab W-250-C nrog lub luag haujlwm hnyav roj av skid mount.
Crankshaft los ua ke: qhov chaw ntawm lub zog rau ib -thooj forging
Cov ntaub ntawv thiab cov txheej txheem forging: lub crankshaft yog lub zog qaum ntawm lub twj tso kua mis. Nws tsis yog ua los ntawm cov castings los yog bolts spliced ua ke, tab sis siv ib tug -daim forging thiab machining txheej txheem manufacturing. Peb siv cov nickel siab, siab chromium hloov 4340 alloy steel ua raw khoom. Qhov kev xaiv ntawm cov khoom no, ua ke nrog cov txheej txheem forging, muab lub crankshaft unparalleled grain qauv thiab qaug zog.
Cov txheej txheem tsim khoom: txhua lub crankshaft yog forged, kho cua sov, precision machined thiab dynamically balanced. Tag nrho cov kev sib dhos yog qhov sib npaug kom ntseeg tau tias du, vibration- ua haujlwm dawb, uas ncaj qha txuas rau lub neej ntawm cov kabmob thiab cov khoom sib txuas. Qhov no yog ib qho qauv -daim qauv zam kev hnav thiab qaug zog tawg ntawm lub bolt sib koom ua ke hauv ntau- ntu tsim.
Integrated lubrication raws: lub crankshaft yog txawm peem rau nrog meej drilling roj raws los ntawm cov roj yog xa ncaj qha mus rau txhua bearing nto. Qhov no yog qhov siab -kawg, tsim tshwj xeeb ntawm lub logo, kom ntseeg tau tias nyob rau hauv ib qho kev thauj khoom tuaj yeem ua tiav lubrication zoo.
Iav thiab bearings: precision kis tau tus mob
Iav: ob lub pinion thiab lub ntsiab iav yog forged los ntawm lub zog siab alloy steel thiab yog ntawm herringbone (ob chav helical) tsim.
Bearings: W-250-C fais fab kawg ntawm tag nrho cov kev siv siab-zoo tiv thaiv- coj cov menyuam bearings. Raws li kev tso cai Timken bearing daim ntawv thov kev soj ntsuam, peb tau xaiv lub luag haujlwm hnyav tapered cov menyuam bearing nyob rau hauv lub crankshaft lub ntsiab bearing txoj hauj lwm, thiab cov cylindrical menyuam bearing nyob rau hauv lub connector pas nrig loj kawg, dais lub twj tso kua mis nyob rau hauv lub lag luam ntawm lub siab radial load thiab axial thrust, kom lub sij hawm ntev kev lag luam ruaj khov.
Txuas pas nrig thiab crosshead: ua tiav kev sib kis ntawm lub zog
Txuas pas nrig: lub pas nrig txuas yog ua los ntawm cov hlau phaj los xyuas kom meej qhov sib txawv ntawm lub crankshaft thiab crosshead ntawm qhov siab tshaj plaws. Ob chav kab cylindrical rau cov menyuam bearings yog siv rau ntawm tus ntoo khaub lig kawg thiab ib kab rau cov menyuam bearings yog siv nyob rau hauv lub crankshaft kawg, uas zoo txo cov kev sib txhuam thiab hnav nyob rau hauv cov kev ua hauj lwm hnyav.
Crosshead: Txawm hais tias cov khoom tshwj xeeb ntawm W-250-C tsis tau teev nyob rau hauv tag nrho cov ntaub ntawv, peb ua raws li cov qauv kev lag luam siab tshaj plaws thiab siv cov khoom siv hlau uas muaj zog heev los muab cov zawv zawg loj thiab hnav-tiv taus, kom muaj zog sib kis tau zoo.
Lubrication systems: triple redundant tiv thaiv mechanism
Kev tsim cov txheej txheem: peb lub tshuab lubrication tsis tu ncua yog ib qho ntawm cov txiaj ntsig zoo ntawm Lewco Pump, uas muab qhov zoo tshaj plaws lav rau lub neej ntev - kev ua haujlwm ntawm lub zog kawg.
Internal Gravity/Splash Lubrication: muab qhov yooj yim, tag nrho - nyob ib ncig ntawm lubrication coverage.
Internal iav-tsav roj twj tso kua mis: ib lub tshuab roj twj tso kua mis uas tau tsav ncaj qha los ntawm lub ntsiab iav, kom ntseeg tau tias yuam kom lubrication proportional rau lub twj tso kua mis ceev.
Lub twj tso kua mis hluav taws xob sab nraud: lub twj tso kua hluav taws xob thib ob muaj lub siab lubrication txawm tias qis qis qis (qis dua 200 RPM) lossis thaum pib- nce sai, qhov teeb meem ntawm kev hnav thiab tsim kua muag los ntawm cov roj tsis txaus hauv cov twj tso kua mis ntawm cov theem tseem ceeb no tau daws tag nrho.
Qhov kom zoo dua ntawm qhov system: qhov kev ua tau zoo no ua kom ntseeg tau tias txhua qhov tseem ceeb ntawm cov bearings thiab cov swb muaj kev tiv thaiv txaus nyob rau hauv txhua qhov kev khiav hauj lwm, txij li pib- mus txog rau qhov nrawm, ua kom lub neej ntev ntawm lub zog kawg.
Hydraulic kawg- qhov kawg ntawm cov ntaub ntawv science thiab high-pressure engineering
Hydraulic kawg module: qhov tseem ceeb ntawm lub siab
Cov khoom siv xaiv:
Forged carbon steel: robust, txhim khu kev qha txheej txheem kev xaiv rau feem ntau daim ntaub ntawv.
Forged duplex stainless hlau: muab superior corrosion kuj nyob rau hauv hnyav ib puag ncig xws li brines los yog corrosive tshuaj.
Cam khwb cia txhuas bronze: zoo heev tiv thaiv corrosion thiab biofouling, tshwj xeeb tshaj yog haum rau brine kev kho mob los yog dej txhaj daim ntaub ntawv.
Kev tsim khoom thiab kev tswj kom zoo: tsis hais cov khoom xaiv, tag nrho cov qauv yog forged los ntawm cov hlau zoo hlau thaiv (35CrMo, 40CrMnMo), kev kho cua sov thiab sab hauv hardened. Peb tsim ua raws li API 7K tus qauv nruj thiab ua qhov tsis nruj tsis-kev kuaj kev puas tsuaj (NDT) ntawm txhua qhov qauv kom ntseeg tau tias nws muaj kev ncaj ncees ntawm W250H qauv qhov siab tshaj plaws ntsuas ntawm 5,000 PSI.
Plunger: thawj foob interface
Kev xaiv cov khoom siv: qhov kev xaiv ntawm plunger ncaj qha cuam tshuam rau lub neej kev pabcuam thiab kev hloov pauv rau cov av nkos sib txawv. Peb muab cov kev xaiv hauv qab no:
Tungsten carbide coated plungers: txau cov txheej tawv tawv ntawm stainless hlau substrates muab kev hnav zoo heev hauv ntau yam kev ua haujlwm.
Monolithic ceramic plunger (alumina / zirconia): qhov no yog qhov kev xaiv saum toj kawg nkaus rau kev puas tsuaj thiab corrosion, cuam tshuam rau lub sijhawm ua haujlwm thiab txo cov zaus txij nkawm.
Lub tog raj kheej liner thiab piston (rau piston twj configuration)
Bimetal liner: peb siv ob-cov ntaub ntawv sib xyaw. Lub casing yog ua los ntawm high toughness 45 # forged steel los tiv thaiv siab thiab cuam tshuam. Lub hauv ob sab hauv yog ua los ntawm high chromium cam khwb cia hlau (Cr cov ntsiab lus> 27%) los ntawm centrifugal casting thiab kev kho cua sov. Lub hardness ntawm lub puab txheej mus txog HRC 59-67, uas muaj zog hnav tsis kam. Kev sib xyaw ua ke no muab ntau tshaj 800 teev ntawm kev pabcuam lub neej nyob rau hauv ib txwm muaj.
Zirconia ceramic liner: Zirconia (Zro3) liner combined with forged steel housing. The advantages are: near-diamond hardness (>90 HRC), chemical inertness, thiab lub neej ua haujlwm ntev heev ntawm ntau tshaj 4,000 teev, txo qis kev txij nkawm zoo heev.
Piston: lub piston sib dhos muaj ib tug forged piston core ntawm siab zog steel (40CR) thiab cov ntsaws ruaj ruaj rau nws. Peb muab ntau yam kev xaiv cov khoom siv sealing:
Bonded polyurethane: zoo heev hnav tsis kam thiab extrusion kuj nyob rau hauv dej-raws li los yog roj-raws li av nkos, kev khiav hauj lwm kub mus txog 250℃F.
Bonded nitrile roj hmab: ua siab ntev rau tshuaj thiab roj-raws li slurries nrog txawv cov ntsiab lus aniline.
Valve thiab lub rooj zaum: Tus Saib Xyuas ntawm lub siab
Cov khoom siv thiab txheej txheem: lub cev thiab lub rooj zaum yog forged los ntawm cov hlau zoo zoo xws li AISI 4119 lossis 20CrMnTi. Ib qho nyuaj heev (HRC Ntau dua lossis sib npaug li 60) hnav- txheej tiv thaiv tau tsim rau saum npoo los ntawm cov txheej txheem sib sib zog nqus carburizing kub. Nws yog ib qho tseem ceeb tshwj xeeb tshaj yog tias tom qab kev kho cua sov, kev ua tiav yog ua tiav los kho qhov me me deformations uas yuav tshwm sim thaum lub sij hawm hardening, yog li xyuas kom muaj lub foob zoo meej thiab tiv thaiv kom tsis txhob muaj kev kub ntxhov.
Tsim: peb muab ntau hom valve tsim (EG puv qhib, Mesh) kom zoo txaus txaus thiab kev ua tau zoo rau cov dej drilling tshwj xeeb thiab cov xwm txheej.
Packing Box thiab packing: xyuas kom meej sealing
Khoom siv: W-250-C muab cov thawv ntim khoom zoo kom phim cov ntaub ntawv hydraulic kawg, suav nrog cov kev xaiv ntawm txhuas bronze lossis duplex stainless hlau.
Packing: peb muab ntau yam kev sib txuas ntawm lub plunger packing ua ke uas tuaj yeem ua raws li hom kua dej thiab lub siab kom ua kom lub neej zoo tshaj plaws thiab txo qis.
Kev ua haujlwm tsis zoo thiab cov ntaub ntawv qhia
Table 1: LEWCO W-250-C kev ua tau zoo matrix
Cov lus no tso cai rau tus neeg siv khoom kom raug raws li qhov tsim nyog tshaj plaws ntawm lub twj tso kua mis rau nws qhov tshwj xeeb qhov tob, siab, thiab ntws qhov xav tau.
|
Txoj kab uas hla ntawm plunger (hauv) |
Hom |
Maximum tso zis siab (PSI) |
Flow tus nqi ntawm 400 RPM (GPM) |
Tsheb khiav ntawm 310 RPM (GPM) |
Tsheb khiav ntawm 200 RPM (GPM) |
Tsheb khiav ntawm 100 RPM (GPM) |
|
4.00 |
W250H |
5,000 |
209 |
162 |
105 |
52 |
|
3.50 |
W250H |
5,000 |
160 |
124 |
80 |
40 |
|
3.00 |
W250H |
5,000 |
118 |
91 |
59 |
29 |
|
2.75 |
W250H |
5,000 |
99 |
77 |
50 |
25 |
|
4.50 |
W250M |
3,030 |
265 |
205 |
132 |
66 |
|
4.00 |
W250M |
3,830 |
209 |
162 |
105 |
52 |
|
3.50 |
W250M |
5,000 |
160 |
124 |
80 |
40 |
|
5.00 |
W250L |
1,540 |
327 |
253 |
163 |
82 |
|
4.50 |
W250L |
1,900 |
265 |
205 |
132 |
66 |
|
4.00 |
W250L |
2,400 |
209 |
162 |
105 |
52 |
Qhov chaw:. Flow yog xam raws li 100% volumetric efficiency.
Table 2: Cov ntsiab lus ntawm engineering specifications
Cov lus no muab tag nrho cov ntaub ntawv tseem ceeb rau kev npaj logistics, kev sib koom ua ke rig, thiab kev teem sijhawm tu.
|
Specification tsis muaj |
Cov naj npawb |
|
Kev ntsuas fais fab |
250hp / 187 KW TSI |
|
Stroke ntev |
5 nti / 127mm |
|
Rated txuas pas nrig load |
14,885 lb/6,738 kg |
|
Qhov ceev tshaj plaws |
400 RPM |
|
Yam tsawg kawg nkaus ceev (tsis muaj lubrication) |
200 RPM |
|
Yam tsawg kawg nkaus ceev (nrog rau lubrication) |
100 RPM |
|
Crankshaft txoj kab uas hla |
4.875 nyob rau hauv / 124mm |
|
Tank muaj peev xwm (pump) |
6.5 hli / 24.6 l |
|
Pump nyhav (kwv yees, W250H) |
4,932 lb/2,237 kg |
|
Tshem tawm flange (W250H) |
2 hauv ANSI 2500RJ |
|
Suction Flange (W250H) |
3 hauv API 2000RJ |
Cim npe nrov: lewco w-250-c twj tso kua mis, Tuam Tshoj lewco w-250-c twj tso kua mis manufacturers, lwm tus neeg, Hoobkas








