IDECO MM-450
Core Technical Parameters Overview
* Table: IDECO MM-450 Cov Lus Qhia Tseem Ceeb *
|
Parameter |
Specification |
|
Hom twj tso kua mis |
Duplex Ob chav -Tswj Piston Pump1 |
|
Rated Input zog |
450 HP (kwv yees . 335 kW)1 |
|
Stroke Length |
12 nti (304.8 hli)1 |
|
Maximum Liner Loj |
7 1/4 nti (184.15 mm)1 |
|
Rated Ceev |
80rpm ua1 |
|
Tsav System |
Chain-tsav txo qis gearbox, kab ncej tsav1 |
|
Kwv yees qhov hnyav |
18,000 kg (39,680 lbs)1 |
|
Chaw tsim tshuaj paus |
Piv txwv li, SBS Schoeler-Bleckmann-Stahlwerke (Austria)2 |
Lub Hwj Chim Kawg: Lub plawv rau kev ua haujlwm tsis tu ncua
Lub Hwj Chim Lub Zog - Lub Pob Zeb-Tebchaws Hlau Khoom Siv
Lub hwj chim kawg ntawm MM-450 pib nrog ib lub zog loj heev. Nws yog tsim los ntawm siab - lub zog steel daim hlau welded ua ke, nrog rau tag nrho lub rooj sib txoos ua haujlwm tom qab vuam cua sov kho rau kev ntxhov siab.
Gear Tsav System - Precision thiab ntsiag to fais fab kis
Lub hauv paus ntawm lub zog kis tau tus mob yog herringbone gears. Qhov kev tsim no ua kom cov khoom sib npaug sib npaug thoob plaws lub ntsej muag ntawm cov hniav, tsis txhob muaj kev ntxhov siab, yog li txuas ntxiv kev pabcuam lub neej ntawm cov bull gear, pinion gear, thiab tag nrho cov tsav tsheb.
Crankshaft thiab Pinion Ncej los ua ke - Fatigue Resistance los ntawm Forging Technology
Lub MM-450's crankshaft thiab pinion ncej yog ob qho tib si tsim los ntawm siab- zoo alloy steel li ib daim forgings.
Bearing Configuration – Guarantee of Ultra-High Load Capacity
Lub pinion ncej siv kheej kheej cov menyuam bearings nrog siab load peev xwm, thaum lub crankshaft lub ntsiab bearings siv ob - kab tapered menyuam bearings los yog spherical roller bearings.
Crosshead Assembly - Lub Enabler ntawm Perfect Linear Motion
Lub crosshead swb nyob rau hauv cov kev taw qhia hloov tau, uas yog tsim los ntawm hnav- resistant bronze los yog tshwj xeeb alloys.
Lubrication System
Forced Lubrication:Tsav los ntawm kev tsim- nyob rau hauv lub twj tso kua mis roj, lim roj lubricating yog xa los ntawm lub siab ruaj khov los ntawm cov kav dej ncaj nraim rau txhua qhov tseem ceeb ntawm cov kabmob, iav mesh, thiab crosshead swb. Qhov no ua kom muaj cov ntaub ntawv roj hmab ruaj khov ntawm txhua qhov kev sib txhuam ntawm qhov chaw nyob rau hauv qhov chaw siab, tiv thaiv cov hlau ncaj qha - mus rau - hlau kov.
Splash Lubrication:Ua hauj lwm raws li ib tug ntxiv thiab redundant thaub qab, cov lus tsa suab ntawm lub crankshaft thiab txuas pas nrig loj kawg agitates cov roj nyob rau hauv lub sump, tsim roj pos huab thiab tee dej uas txaws mus rau txhua qhov chaw nyob rau hauv lub hwj chim kab noj hniav.
Fluid End: Conquering Abrasive Challenges with Advanced Materials
Fluid End Module - Ua rau siab -Kev Siab Siab
Txhua lub module yog tsim los ntawm siab- zoo alloy steel, tshwj xeeb yog qib zoo li 35CrMo lossis 40CrMnMo, tsim los ntawm ib qho - txheej txheem forging. Tag nrho cov modules tau tsim thiab sim ua raws li API-7K cov lus qhia tshwj xeeb, muaj peev xwm ua tau raws li kev tsim qauv siab txog li 7,500 psi lossis 10,000 psi, kom ntseeg tau tias muaj kev nyab xeeb nyob rau hauv kev ua haujlwm siab.
Kev Tshawb Fawb ntawm Liners: Cov Khoom Siv Kho Kom Zoo Rau Kev Ua Haujlwm Sib Txawv
Table: Liner Material Performance Comparative Analysis
|
Yam ntxwv |
Siab -Chrome Bi-Metallic Liner |
Zirconia Ceramic Liner |
|
Khoom siv |
Forged Steel Outer Plhaub + Siab -Chrome Iron Inner Liner |
Forged Steel Outer Plhaub + Zirconia (ZrO₂) Ceramic Inner Liner |
|
Bore Hardness (HRC) |
60–69 20 |
92–94 23 |
|
Hom Kev Pabcuam Lub Neej |
>800 hnu |
>4000 teev20 |
|
Nto tiav (RMS) |
Txuj |
Zoo heev (4–8)23 |
|
Core Advantage |
Txhim khu kev lag luam tus qauv, tus nqi - zoo |
Lub neej ntev tshaj plaws, tus nqi qis tshaj ntawm kev ua tswv cuab, txo qhov kev coj ua |
Chain Reaction of System-Level Benefits
Tus nqi ntawm kev kho dua tshiab rau zirconia ceramic liners txuas mus deb tshaj li ntawm lawv tus kheej. Nws yog ib qho kev ua haujlwm - theem kev nqis peev uas tsim kom muaj cov txiaj ntsig zoo. Internal logic yog raws li nram no:
Lub ultra-nyuaj, ultra- cov phab ntsa du sab hauv ntawm zirconia liner txo qhov kev sib txhuam coefficient ntawm lub piston thaum lub sij hawm reciprocating motion.
Kev sib txhuam txo qis txhais tau hais tias cov khoom siv abrasive thiab kub tsim ntawm lub piston lub polyurethane ntsaws ruaj ruaj yog txo qis. Qhov no ncaj qha txuas lub neej piston.
Yog li ntawd, tus naj npawb ntawm liners thiab pistons tus neeg siv khoom xav tau los yuav thiab hloov hauv tib lub voj voog ua haujlwm tau txo qis heev.
Kev sib txhuam qis qis kuj tseem txo cov load ntawm lub tshuab cua txias (piston spray twj), yog li txo qis zog noj thiab hnav ntawm qhov kev pabcuam no.
Piston thiab Piston Rod Assembly - Zoo meej sealing nyob rau hauv siab heev
Piston Design:Peb qhov tseem ceeb tshaj plaws ntawm ib qho -cov khoom sib txuas polyurethane piston sawv cev rau lub xeev tam sim no - ntawm -- kos duab tsim. Nws ib qho -daim qauv tag tshem tawm cov pob qij txha pom nyob rau hauv ib txwm muaj ntau yam - thooj pistons, tiv thaiv kev ua haujlwm tsis zoo ntawm cov av nkos nkag mus rau hauv lub piston core nyob rau hauv siab. Qhov tshwj xeeb polyurethane compound peb siv yog tsim tshwj xeeb los tiv thaiv o thiab corrosion los ntawm cov roj-raws li av nkos thiab ntau yam tshuaj ntxiv, thiab tuaj yeem ua haujlwm ruaj khov ntawm qhov kub txog 180℃F (kwv yees . 82℃).
Piston pas nrig:Lub MM-450's duplex piston pas nrig yog tsim los ntawm siab-lub zog alloy steel ntawm Grayloy qib. Tus pas nrig lub cev nto undergoes induction hardening los tsim ib qho nyuaj heev, hnav-resistant txheej txheej, ua raws li precision sib tsoo rau ib daim iav tiav.
Valves thiab rooj zaum - Optimizing Flow, kom ntseeg tau lub neej ntev
Tsim:Peb ntiav tag nrho -bore, qia- coj valve los ua ke . Piv rau plaub tus laus-rib lossis tis-cov rooj zaum coj, tag nrho- bore tsim muab thaj tsam loj dua, txo qhov poob siab thaum cov dej hla dhau, yog li txhim kho lub twj tso kua mis hydraulic efficiency. Cov qauv no tseem muaj qhov zoo dua rau cov khoom loj xws li cov ntaub ntawv ploj mus (LCM) hauv cov kua dej drilling.
Khoom siv:Lub cev lub cev thiab lub rooj zaum yog forged los ntawm siab -lub zog alloy steel kom ntseeg tau tias qhov siab tshaj plaws thiab kev cuam tshuam tsis kam. Cov roj hmab valve yog tsim los ntawm cov khoom siv tshwj xeeb polyurethane uas tuaj yeem tiv thaiv lub valve lub cev nyob rau hauv kev kub siab thiab kev caij tsheb kauj vab nrawm yam tsis muaj "kev ua pa," kom ntseeg tau tias lub twj tso kua mis volumetric efficiency.
Daim ntawv qhia kev ua haujlwm
Cov lus hauv qab no muab cov ncauj lus kom ntxaws txog kev ua tau zoo rau IDECO MM-450 ntawm qhov ntsuas 450 HP input zog thiab 80 RPM ceev. Cov ntaub ntawv no yog koj cov ntaub ntawv ncaj qha rau kev npaj ua haujlwm thiab xaiv cov kab ntawv. Thov nco ntsoov tias cov ntaub ntawv ntws yog xam raws li 100% volumetric efficiency thiab 90% mechanical efficiency; Qhov tseeb qhov tseem ceeb yuav txawv me ntsis nyob ntawm cov av nkos thiab cov khoom siv ntawm lub twj tso kua mis.
* Rooj: IDECO MM-450 Cov Ntaub Ntawv Kev Ua Haujlwm (Rated Input Fais Fab 450 HP, Ceev 80 RPM) *
|
Liner Loj (inch) |
Max tso zis siab (psi) |
Max tso zis siab (Bar) |
Theoretical Flow (gpm) |
Theoretical Flow (lpm) |
|
7 1/4 |
1,029 |
71 |
343 |
1,298 |
|
7 |
1,105 |
76 |
321 |
1,215 |
|
6 3/4 |
1,190 |
82 |
300 |
1,136 |
|
6 1/2 |
1,285 |
89 |
279 |
1,056 |
|
6 1/4 |
1,391 |
96 |
259 |
980 |
|
6 |
1,510 |
104 |
240 |
908 |
|
5 3/4 |
1,643 |
113 |
221 |
837 |
|
5 1/2 |
1,793 |
124 |
203 |
768 |
|
5 |
2,175 |
150 |
167 |
632 |
|
4 1/2 |
2,870 |
198 |
132 |
500 |
*Table 4: IDECO MM-450 Wear Parts Reference List*
|
Qeb Qeb |
Lub Npe Lub Npe |
OEM Part Number Piv txwv |
Kev piav qhia |
|
Fluid End Wear Parts |
Siab -Chrome Bi-Metallic Liner (7 1/4") |
MM450-FE-L725-HC |
Forged steel plhaub, siab -chrome hlau liner, hardness HRC 60-69 |
|
Zirconia Ceramic Liner (6 ") |
MM450-FE-L600-ZR |
Forged steel plhaub, zirconia ceramic liner, hardness HRC 92-94 |
|
|
Ib -Piece Bonded Polyurethane Piston |
MM450-FE-P550-BU |
Rau 5 1/2" liner, resistant rau roj-raws li av nkos |
|
|
Ib -Piece Bonded Rubber Piston |
MM450-FE-P600-BR |
Rau 6 "liner, lub hom phiaj dav dav |
|
|
Piston qws |
MM450{1}}FE-PR100 |
Siab -lub zog alloy steel, induction hardened nto |
|
|
Piston qws Clamp |
MM450{1}}FE-PC200 |
Ob- thooj, siab - lub zog steel |
|
|
Full -Bore Valve Assembly |
MM450{1}}FE-V300 |
Xws li lub cev valve, lub rooj zaum, roj hmab, caij nplooj ntoos hlav |
|
|
Valve Npog Gasket |
MM450{1}}FE-G401 |
High -siab resistant roj hmab los yog polyurethane |
|
|
Lub tog raj kheej npog Gasket |
MM450{1}}FE-G402 |
High -siab resistant roj hmab los yog polyurethane |
|
|
Pulsation Dampener zais zis |
MM450-FE-B500 |
Rau sab saum toj -mounted pulsation dampener |
|
|
Power End Maintenance Parts |
Crosshead Guide (Upper / Lower) |
MM450{1}}PE-CG601 |
Hloov pauv tau- resistant bronze los yog alloy |
|
Crosshead Pin |
MM450{1}}PE-CP602 |
High -lub zog alloy steel, precision av |
|
|
Main Bearing |
MM450{1}}PE-MB701 |
Muab ob npaug rau- kab tapered menyuam bearing lossis spherical roller bearing |
|
|
Pinion Ncej Bearing |
MM450{1}}PE-PB702 |
Spherical cov menyuam bearing |
|
|
Txuas Qws Loj Kawg Bearing |
MM450{1}}PE-CRB703 |
Heavy-cov menyuam bearing |
|
|
Hwj chim kawg foob & Gasket Kit |
MM450-PE-GSK800 |
Xws li cov ntsaws ruaj ruaj rau txhua qhov kev tshuaj xyuas qhib, cov kabmob caps, thiab lwm yam. |

Cim npe nrov: ideco mm450 twj tso kua mis, Tuam Tshoj ideco mm450 twj tso kua mis manufacturers, lwm tus neeg, Hoobkas

