BOMCO F-1600 nrog Lub Hom Phiaj L 7500 PSI Mud Pump

Bomco F-1600 triplex av nkos twj tso kua mis, raws li kev lag luam tus qauv ntsuas, tau txais kev qhuas thoob plaws rau nws cov qauv tsim engineering thiab ua pov thawj kev ua tau zoo hauv lub ntiaj teb cov roj av nyuaj tshaj plaws. Nws kab rov tav triplex ib leeg-ua yeeb yam piston twj tso kua mis tsim tau pom nws tus nqi tshwj xeeb tshaj li kaum xyoo ntawm kev pabcuam.

Ntu 3: Lub Hom Phiaj L 7500 PSI Fluid End: Engineered for High-Pressure Challenges

Lub Hom Phiaj L 7500 PSI kua kawg yog cov khoom siv qib siab tshwj xeeb tsim los ua kom tau raws li qhov xav tau ntawm qhov siab siab - qhov chaw siab drilling. Txhua qhov kev nthuav dav qhia txog kev ua haujlwm tsis txaus ntseeg ntawm kev ua haujlwm, durability, thiab kev saib xyuas yooj yim.

L-Type Modular Design: Qhov Zoo Tshaj Plaws ntawm Lub Zog thiab Kev Tswj Xyuas

Lub Hom Phiaj L kua kawg nta qhov siab tshaj L-hom ob-daim qauv qauv. Qhov kev tsim no cais cov suction thiab tso tawm modules, muab cov txiaj ntsig tseem ceeb ntawm cov kua dej monoblock. Hauv kev ua haujlwm siab - siab, qhov kawg ntawm cov kua dej tau raug rau cov kev ntxhov siab loj heev. L- hom qauv tsim tuaj yeem faib cov kev ntxhov siab no zoo dua, yog li ua rau tag nrho cov qauv ntawm lub neej qaug zog. Qhov tseem ceeb tshaj, thaum ib feem ntawm cov kua dej kawg (xws li lub tshuab nqus tsev lossis cov pa tawm) yuav tsum tau kho lossis hloov pauv vim hnav lossis puas, L- hom tsim tso cai rau tus neeg hloov pauv ntawm cov khoom cuam tshuam es tsis yog tag nrho cov kua dej kawg. Qhov no txo ​​​​qis txij nkawm thiab downtime.

Superior Materials thiab Manufacturing txheej txheem

Fluid Cylinder Module Khoom siv:

Lub Hom Phiaj L 7500 PSI kua kawg modules yog tsim los ntawm siab -lub zog forged alloy steel (xws li AISI 4130, AISI 4135, 35CrMoA, 40CrMoMn, lossis lwm yam siab- zoo alloy steels xws li AISI 8620). Cov ntaub ntawv no tau dhau los ua cov txheej txheem kev kho cua sov (xws li, quenching thiab tempering) kom ua tiav qhov zoo hauv microstructure thiab cov khoom siv kho tshuab, suav nrog lub zog tensile zoo (xws li, σb ​​Ntau dua lossis sib npaug rau 850MPa) thiab lub zog tawm los (xws li, σs Ntau dua lossis sib npaug rau 670MPa), nrog rau zoo toughness thiab qaug zog. Internal hardening ntawm modules (xws li, HB285-330) ntxiv txhim khu lawv durability.

Manufacturing Standards thiab Quality Control:

Tsim thiab tsim khoom nruj me ntsis raws li API 7K cov qauv. Advanced forging thev naus laus zis (peb -txoj kev forging, nrog rau qhov sib piv tsis tsawg dua 4.0: 1.0) yog ua haujlwm kom ua tiav cov qauv zoo heev thiab tshem tawm cov teeb meem xws li tawg, suav nrog, porosity, thiab overheating. Tag nrho cov modules tau txais kev nruj tsis yog-kev kuaj kev puas tsuaj (NDT) thiab kev ntsuas hydrostatic (xws li tuav ntawm 49 MPa siab rau 1 teev uas tsis muaj kev poob siab) kom ntseeg tau tias lawv txoj kev ncaj ncees thiab kev ntseeg siab nyob rau hauv siab.

API #7 Valve System: Ua rau Siab Siab

Valve Hom thiab Loj:

Txheem nruab nrog API #7 lub rooj sib txoos, uas yog tus qauv teeb tsa rau F-1600 chav kawm twj hauv 7500 PSI kev pabcuam. Lub Hom Phiaj L 7500 PSI kua kawg yog sib xws nrog API #7 li qub.

Valve Lub Cev thiab Lub Rooj Zaum Cov Khoom Siv thiab Chaw Tsim Khoom:

Feem ntau forged los ntawm siab - zoo alloy steel (xws li 20CrMnTi, AISI 8620/20CrNiMo). Cov khoom no tau txais cov txheej txheem kho cua sov tshwj xeeb, suav nrog carburizing thiab quenching, kom ua tiav qhov tawv tawv heev (feem ntau ntau dua HRC 60, piv txwv li, HRC 58-65 lossis HRC 60+) thiab cov tub ntxhais tawv tawv, ua kom muaj kev tiv thaiv zoo heev thiab kev pab cuam lub neej ntev nyob rau hauv siab cyclic loads. Precision sib tsoo ntawm qhov chaw tapered kom pom kev sealing kev ua tau zoo.

Valve Insert Khoom:

Ua los ntawm siab -kev ua tau zoo, hnav- cov khoom siv polyurethane resistant, haum rau ntau yam drilling kua nrog rau cov roj-raws li thiab hluavtaws- cov av nkos, thiab muaj peev xwm tiv taus qhov kub thiab txias (xws li, cov qauv tshwj xeeb tuaj yeem tiv taus kub txog 200-220℃F lossis siab dua). Rau cov kev siv dej-raws li av nkos, roj hmab valve inserts kuj muaj.

Valve Npog System:

Standard OEM configurations feem ntau suav nrog robust threaded los yog bolted valve npog.

Cov Kev Xaiv Tshwj Xeeb: Ua tau nrog lossis muaj kev ceev- hloov lub valve npog lub tshuab, xws li Lub Hom Phiaj Blak-JAK Torque Pro lossis cov qauv zoo sib xws.

Qhov muaj ntawm ceev- hloov valve npog tshuab (piv txwv li, Blak-JAK tau tshaj cov kev xaiv) tsis yog rau kev yooj yim xwb, tab sis muaj txiaj ntsig zoo rau kev ua haujlwm thiab kev nyab xeeb.

Bomco F-1600 fais fab kawg yog lub plawv ntawm tag nrho cov twj tso kua mis. Nws tsim thiab tsim lub hom phiaj los muab cov khoom siv hluav taws xob ruaj khov, txhim khu kev qha, ua haujlwm ruaj khov txawm tias nyob rau hauv qhov xav tau tshaj plaws drilling.

Roust Frame thiab Structure

Qauv:Tsim los ntawm hnyav-cov ntawv hlau ua haujlwm, welded thiab tom qab ntawd kev ntxhov siab-relief heat- kho kom muaj qhov ruaj khov thiab muaj zog. Qee cov ntaub ntawv qhia tau hais tias cov pinion ncej bearing vaj tse thiab sab sauv thiab qis crankshaft bearing vaj tse yog cam khwb cia hlau Cheebtsam integrated rau hauv welded ncej.

Tsim:Lub thav duab yog meticulously tsim kom ua tiav siab rigidity thiab kuj sib sib zog nqus (txog rau nws lub hwj chim tso zis), muab ib tug ruaj khov kev khiav hauj lwm platform rau tag nrho cov hwj chim kawg Cheebtsam.

Gears:Features precisely machined nruam- cov hniav herringbone gears, ua kom lub zog sib kis tau zoo, ua haujlwm siab, thiab ua haujlwm ntev.

Crankshaft:Tsim los ntawm siab - zoo cam khwb cia hlau hlau los yog forged alloy steel (xws li, 42CrMo, 4340, 35CrMo) rau siab tshaj plaws zog thiab qaug zog kuj. Kev kho cua sov zoo thiab kev sib npaug zoo kom ua haujlwm zoo thiab ua kom lub neej ntev. Lub herringbone iav ntug yog shrink - haum thiab bolted rau lub crankshaft.

Pinion Ncej:Ua los ntawm forged alloy steel, nrog ib qho herringbone iav hniav machined rau nws.

Bearing Configuration:

Crankshaft Main Bearings:Heavy-duty ob- kab kheej kheej cov menyuam bearings.

Pinion Ncej Bearings:Tib - kab cylindrical cov menyuam bearings (F-1600 feem ntau muaj ob lub flanged sab nraud).

Txuas Qws Bearings:Ib leeg -kab cylindrical roller bearings (loj kawg) thiab ob - kab ntev cylindrical/needle roller bearings (me kawg/crosshead pin).

Crosshead Assembly

Crosshead:

Feem ntau yog tsim los ntawm siab - zoo ductile hlau los yog ASTM A48-83 Meehanite cam khwb cia hlau, muab zoo heev hnav tsis kam.

Crosshead Guides:

Hloov cov lus qhia sab sauv thiab sab qis, kuj feem ntau yog ua los ntawm Meehanite cam khwb cia hlau, los yog muaj manganese bronze hnav qhov chaw / daim hlau, kom tsis muaj kev sib txhuam thiab lub neej ntev. Kev hloov kho concentricity siv shims yog ib qho zoo sib xws.

Hom:

Ua hauj lwm ib tug ua ke yuam lubrication (ntawm ib tug ua - nyob rau hauv lub iav roj twj tso kua mis) thiab txaws lubrication system, kom ntseeg tau tias tag nrho cov tseem ceeb Cheebtsam tau txais lubrication txaus.

Cheebtsam:

Standard configuration muaj xws li ib tug roj sump nyob rau hauv lub thav duab, ib tug roj twj tso kua mis, ib tug roj lim (Y-strainer, ntug- hom), thiab lub siab ntsuas.

Roj Cooler:

Kev xaiv roj cia txias muaj rau siab - qhov kub thiab txias ib puag ncig los yog hnyav ntxiv - cov haujlwm ua haujlwm kom tswj tau cov roj viscosity zoo.

Bomco F-1600 av nkos twj tso kua mis, nruab nrog Lub Hom Phiaj L 7500 PSI kua kawg, xa cov kev ua tau zoo uas ua tau raws li qhov xav tau tshaj plaws hauv qhov tob tob thiab qhov xav tau ntawm qhov siab drilling. Hauv qab no yog nws cov ntaub ntawv ua tau zoo raws li ntau yam xwm txheej.

Lub Hom Phiaj L 7500 PSI Fluid End Performance Data

Table 1: Bomco F-1600 nrog Lub Hom Phiaj L 7500 PSI Fluid End - Cov ntaub ntawv ua haujlwm

Cov lus no yog qhov tseem ceeb rau cov neeg ua haujlwm kom phim lub twj tso kua mis tso zis (ntws thiab siab) rau lawv cov kev npaj tshwj xeeb drilling (qhov loj me, qhov tob, av nkos qhov hnyav, qhov ntsuas hydraulic). Nws tso cai rau kev sib piv ncaj qha nrog lwm cov twj tso kua mis thiab xaiv qhov tsim nyog liner loj.

Siab -Kev ua tau zoo Polyurethane ntxig:Haum rau cov roj-raws li av nkos, muab kev hnav zoo heev thiab tsim kua muag, thiab tswj kev ua haujlwm ruaj khov ntawm 7500 PSI kev kub siab thiab kub txog 240℃F (115 degree) lossis txawm 350℃F (177℃).

Nitrile Roj Hmab (NBR) / Hydrogenated Nitrile Roj Hmab (HNBR) Inserts: Xaiv raws li cov dej drilling cov tshuaj muaj pes tsawg leeg thiab qhov kub thiab txias, muab cov kua dej zoo sib xws thiab kev sib khi ua haujlwm.

Piston Rods thiab Pony (Intermediate) Rods

Khoom siv thiab kev tsim khoom:Ua los ntawm siab -lub zog alloy steel (xws li, 42CrMo, 35CrMo, SAE 4140), forged thiab tshav kub- kho kom ua tau zoo heev tensile thiab compressive zog.

Kev Kho Ntog: Cov pas nrig yog cov hauv av precision thiab feem ntau nyuaj chrome plated lossis kho nrog cov txheej txheem tshwj xeeb xws li Merrimac's "Merriloy" los muab kev hnav zoo heev thiab kev tiv thaiv corrosion, txo qhov coefficient ntawm kev sib txhuam.

Txhawm rau ua kom ntseeg tau qhov kev ua haujlwm txuas ntxiv ntawm Bomco F-1600 av nkos twj tso kua mis hauv 7500 PSI siab- cov xwm txheej siab, peb muab ntau yam ntawm siab- zoo, ntev- lub neej hnav cov khoom thiab cov khoom siv tseem ceeb. Cov khoom no yog tsim los siv cov ntaub ntawv saum toj kawg nkaus thiab cov txheej txheem precision, txhawm rau ua kom lub sijhawm ua haujlwm siab tshaj plaws thiab txo tag nrho cov nqi ntawm cov tswv cuab.

Liners (rau 7500 PSI kev pabcuam)

High -Chrome Bimetallic Liners:Lub plhaub sab nrauv yog ua los ntawm forged steel (xws li, 45 # steel) rau lub zog, thaum lub tes tsho sab hauv siv centrifugally cam khwb cia siab - chrome cam khwb cia hlau (xws li, muaj 2.8-3.1% C, 26-28% Cr).

Kev tsim khoom:Sab hauv lub tes tsho hardness feem ntau ncav cuag HRC 60-69. Lub puab nto yog precision honed (Ra<0.4 µm or 16-20 RMS) to extend piston life. Features HP (high-pressure) lip design or shoulder interference fit to prevent liner slippage under high pressure. Typical service life exceeds 800 hours.

Zirconia Ceramic Liners:Lub plhaub sab nraud yog forged steel, lub tes tsho sab hauv siv zirconia (ZrO2​​) cov khoom siv ceramic.

Kev tsim khoom:Zirconia puab lub tes tsho muaj qhov nyuaj siab heev (xws li, HRC 90+, HV 1100-1200) thiab zoo heev hnav thiab corrosion kuj. Lawv feature superior nto finishes (xws li, 4-8 RMS los yog siab dua).

Pistons (rau 7500 PSI kev pabcuam)

Hom:Bonded polyurethane pistons yog ib qho kev xaiv rau cov roj-raws li thiab hluavtaws- cov av nkos, muab cov tshuaj tiv thaiv zoo heev thiab hnav tsis kam ntawm qhov kub thiab txias (xws li mus txog 220℃F-}350℃F). Bonded roj hmab pistons (NBR, HNBR) yog haum rau dej -raws li av nkos. "Bullnose" lossis "Flex-lip" tsim los txhim kho kev sib khi zoo thiab txo qis hnav.

Piston Core / Piston Hub:Ua los ntawm siab - lub zog forged alloy steel (42CrMo, 45 # steel) thiab cua sov- kho kom ruaj khov.

Piston Rods thiab Pony (Intermediate) Rods

Khoom siv:Feem ntau forged los ntawm qib siab -qib alloy steel, xws li SAE 4140, 42CrMo, lossis 35CrMo.

Kev tsim khoom thiab kev kho mob:Cov txheej txheem xws li forging, kev kho cua sov (quenching thiab tempering), precision sib tsoo, thiab tawv tawv (xws li, tawv chrome plating, qee zaum npib tsib xee plating lossis phosphating) kom ua tiav lub zog tensile siab, hnav tsis kam, thiab tiv thaiv corrosion. Surface roughness Ra feem ntau tsawg dua 0.2 µm.

Yeem Configurations:Self-aligning pony rod systems, xws li Lub Hom Phiaj Blak-JAK HydrA-LIGN, tuaj yeem muab los txhim kho kev sib raug zoo thiab txuas ntxiv lub neej.

Valve Assembly Spare Parts (API #7, rau 7500 PSI kev pabcuam)

Valve Lub Cev thiab Valve Rooj:Ua los ntawm forged alloy steel (xws li, 20CrMnTi, AISI 8620/20CrNiMo), thiab kho nrog carburizing thiab hardening (HRC 60+).

Valve Inserts:High - zoo polyurethane los yog NBR / HNBR roj hmab, haum rau 7500 PSI siab thiab ntau yam av nkos.

Siv cov khoom zoo- zoo xws li NBR (nitrile roj hmab), HNBR, thiab polyurethane (PU) rau ntau yam kev siv (valve cover seals, liner seals, piston seals, module seals), kom ntseeg tau tias kev sib khi ruaj khov nyob rau hauv siab thiab kub sib txawv.

Standard High -Pressure Accessories

Pulsation Dampener:API tau ntawv pov thawj, feem ntau KB-75 lossis K-20 (7500 PSI) lossis cov qauv sib xws, nrog lub plhaub hlau forged thiab ruaj NBR lossis polyurethane zais zis. Nws yog ib qho tseem ceeb rau kev khiav dej num du thiab tiv thaiv cov khoom siv hauv qab.

Kev Nyab Xeeb Valve:API-raws li shear pin hom lossis caij nplooj ntoos hlav- hom loaded, ntsuas rau 7500 PSI (lossis siab dua, piv txwv li, Caliber RV7500 tuaj yeem teeb tsa mus txog 10000 PSI), los tiv thaiv lub twj tso kua mis thiab qhov system los ntawm kev puas tsuaj ntau dhau.

Table 2: 7500 PSI Kev Pabcuam Tseem Ceeb Wear Parts Specifications

Bomco F-1600 av nkos twj tso kua mis, nruab nrog Lub Hom Phiaj L 7500 PSI kua kawg, yog siv dav hauv ntau yam kev xav tau roj thiab roj drilling kev lag luam thoob ntiaj teb vim nws qhov kev ua tau zoo heev thiab tsim qauv zoo.

Deep Well Drilling:F-1600 nrog 7500 PSI kua kawg yog zoo tagnrho rau onshore thiab offshore qhov tob tob drilling, feem ntau siv rau qhov tob tob ntawm 4,500 meters mus rau 8,000 meters, thiab txawm mus txog 9,000 meters rau HL (High Pressure) qauv.

Siab -Kev ua haujlwm siab thiab kev ua haujlwm nyuaj:Qhov tseem ceeb rau cov ntawv thov uas xav tau lub twj tso kua mis siab thiab kev hloov pauv siab, xws li:

Siab - siab dav hlau drilling.

Extended Reach Drilling (ERD) thiab txoj kab rov tav zoo drilling.

Drilling los ntawm nyuaj geological formations.

Rig Adaptability:Haum rau ntau hom drilling platforms:

Hnyav -lub luag haujlwm ntawm ntug dej drilling rigs.

Offshore platforms thiab drilling nkoj.

Kev Paub Txog Kev Lag Luam:F-series av nkos twj tso kua mis, suav nrog F-1600, yog dav suav hais tias yog "oilfield workhorses" paub txog lawv txoj kev ntseeg siab thiab kev ua tau zoo heev. Bomco F-1600 yog ib qho ntawm cov qauv kev lag luam lees paub.

Peb nkag siab tias nyob rau hauv qhov hnyav roj thiab roj drilling ib puag ncig, kev ntseeg tau ntawm cov cuab yeej siv, kev ua tau zoo, thiab kev saib xyuas yooj yim cuam tshuam ncaj qha rau kev ua tiav thiab cov txiaj ntsig ntawm ib qhov project. Yog li ntawd, peb tau cog lus los muab peb cov neeg siv khoom tsis yog cov khoom lag luam xwb, tab sis muaj txiaj ntsig zoo thiab kev txhawb nqa.

Reliability thiab Durability:

Ua tau zoo - cov ntaub ntawv zoo thiab ua raws li API 7K cov qauv, ua kom lub neej ua haujlwm ntev txawm tias muaj mob hnyav.

Enhanced Performance:

Lub Hom Phiaj L 7500 PSI kua kawg muab lub siab tsim nyog thiab ntws rau cov roj thiab cov qhov dej niaj hnub, yog li txhim kho kev ua haujlwm ntawm drilling.

Interchangeability:

Ua raws li API 7K cov qauv, kom ntseeg tau tias cov khoom hnav tuaj yeem hloov pauv tau nrog lwm cov API-cov khoom ua raws, ua kom yooj yim rau kev yuav khoom thiab kev saib xyuas thoob ntiaj teb.

Kev kho yooj yim:Cov

L- hom kua kawg tsim thiab xaiv tau nrawm- hloov cov khoom (piv txwv li, Lub Hom Phiaj Blak-JAK tau tshaj lub valve npog, liner ntim cov qog) txo kev txij nkawm- ntsig txog kev poob qis thiab nqi zog.

Extended Component Lub Neej:

High- cov ntaub ntawv zoo, kev tsim cov txheej txheem precision, thiab cov qauv tsim tshwj xeeb (xws li, cov tshuab lubrication zoo dua, cov khoom siv cua txias, cov khoom siv muaj zog) pab txhawb nqa lub neej tag nrho ntawm lub twj tso kua mis thiab nws cov khoom hnav.

Txo Tus Nqi Tag Nrho Cov Tswv Cuab (TCO):

Ua tiav los ntawm kev nce lub sijhawm ua haujlwm, txuas ntxiv lub neej ua haujlwm, txhim kho kev yooj yim, thiab txhim kho kev ua haujlwm zoo.

Cim npe nrov: bomco f-1600 nrog lub hom phiaj l 7500 psi av nkos twj tso kua mis, Tuam Tshoj bomco f-1600 nrog lub hom phiaj l 7500 psi av nkos twj tso kua mis manufacturers, lwm tus neeg, Hoobkas