Product Overview
AMERICAN BLOCK K-1600 siab siab av nkos twj tso kua mis yog tsim los rau huab cua txias, tsim, kev koom ua ke, qib tub rog hnav-cov cuab yeej siv hluav taws xob thiab kev ua haujlwm ntse thiab kev tswj xyuas qhov system, nws tsim nyog rau siab - lub zog xws li shale gas fracturing, deep-sea drilling, thiab mine tailings. Nws 772 GPM (kwv yees 175m 3 / h) ntws thiab 7500 PSI (51.7 MPa) siab, lub peev xwm ua haujlwm sib koom ua ke, kom tau raws li lub ntiaj teb kev xav tau kev thauj mus los hauv av.
Table of technical parameters
|
Parameters |
Parameter qhov tseem ceeb |
Technical keeb kwm |
|
Qauv |
K-1600 |
AMERICAN BLOCK flagship series ntawm av nkos twj rau ultra siab siab thiab hnyav daim ntaub ntawv. |
|
Qhov siab tshaj plaws ntws |
772 GPM (175m 3/h) ceev |
Lub dual -lub tog raj kheej reciprocating qauv optimizes kua pulsation thiab txo cov kav xa dej. |
|
Ua haujlwm siab tshaj plaws |
7500 PSI (51.7 MPa) |
Forged alloy steel lub tog raj kheej thaiv + tungsten carbide coated piston sib dhos, tiv taus cov xov xwm abrasive uas muaj 15% xuab zeb. |
|
Fais fab configuration |
1600BHP diesel los yog tawg- pov thawj lub cev muaj zog |
Hloov mus rau thaj chaw uas tsis muaj lub zog hluav taws xob ua haujlwm, xaiv tau ATEX/IECEx tawg - ntawv pov thawj. |
|
Cov khoom siv dej kawg |
High chromium cam khwb cia hlau (HRC 58-62) |
Lub hardness yog 3 zaug siab dua li cov hlau zoo tib yam, thiab cov kev pab cuam lub neej yog mus txog 8000 teev (khoom cov ntsiab lus tsawg dua los yog sib npaug li 12%). |
|
Sealing system |
Triple redundant mechanical seal + tus kheej -flushing device |
Txhawb pH 2-13 corrosive media nrog tus nqi xau <0.1%. |
|
Kev soj ntsuam ntse |
Ua -hauv vibration, kub thiab siab sensors |
Cov ntaub ntawv raug xa mus rau lub sijhawm tiag tiag ntawm AB Txuas platform nrog kev kwv yees kev saib xyuas qhov tseeb Ntau dua lossis sib npaug li 90%. |
Core kom zoo dua (differentiation competitiveness)
Tub rog- qib hnav- tiv taus tshuab
Qhov saum npoo ntawm tus pas nrig piston yog coated nrog tungsten carbide los ntawm laser cladding, thiab cov particle yaig kuj yog 200% siab dua li cov txheej txheem chromium plating.
Valve lub thawv ntws channel, daim iav polishing kho, txo turbulence kuj, lub zog noj yog txo los ntawm 15%.
Full Scene Adaptability
Qhov kub ntawm qhov ntsuas kub yog -40℃txog 180℃(polar drilling mus rau qhov dej kub hauv qhov dej).
Txhawb Media viscosity 1-10,000 CP, solids cov ntsiab lus mus txog 20% (kev cai filtration system yuav tsum tau).
Kev ua haujlwm ntse thiab kev saib xyuas
DL Txuas huab platform, muab, kev kwv yees lub neej, kev ua txhaum cai hauv paus, cov khoom seem tau txiav txim siab, nta, kev saib xyuas tus nqi txo los ntawm 30%.
Daim ntawv thov scenarios thiab cov kev daws teeb meem
|
Kev lag luam |
Tej yam kev ua haujlwm |
Customized configurations |
|
Fracking ntawm shale gas |
Fracturing kua xa nrog 10% quartz xuab zeb |
Tungsten carbide coated piston + siab zaus vibrating npo ua ntej- pom qhov system |
|
Dej hiav txwv tob drilling |
High salinity seawater -raws li av nkos voj voog (chloride 50,000 ppm) |
Super dual theem steel kua kawg + titanium alloy fasteners |
|
Kev kho mob kuv tailings |
Ntev - kev thauj mus los ntawm cov kav xa dej ntawm tailings slurry nrog 18% cov ntsiab lus khoom |
Thickened lub tog raj kheej bushing + dual lub cev muaj zog redundant tsav |
|
Geothermal zoo engineering |
180℃geothermal brine txhaj tshuaj |
Kub kub ceramic foob + thermal barrier txheej fais fab kawg |
Pump Case (forged alloy steel)
Khoom siv thiab txheej txheem: siv 35CrMoV alloy steel tag nrho tuag forging, tom qab quenching thiab tempering kev kho mob, nto hardness mus txog HB300-340, tensile zog Ntau tshaj los yog sib npaug rau 950 mpa, raws li API 7K tus qauv. Sab hauv kab noj hniav electrolytic polishing (Ra Tsawg dua los yog sib npaug li 0.6 μm), txo cov cua kub tsis kam, hloov mus rau 7500 psi ultra-siab siab, lub neej qaug zog nce 30%
Los tiv thaiv- tsim kev xeb: tshuaj tsuag epoxy ceramic txheej, tshuaj tsuag tshuaj ntsev rau ntau tshaj 1500 teev, haum rau acidic ib puag ncig nrog H2S thiab dej hiav txwv sib sib zog nqus qhov xwm txheej, kev tiv thaiv qib IP69K
Valve lub thawv sib dhos (ob-channel optimized tsim)
Structure Optimization: phua clamp tsim ua ke nrog groove stress dispersion technology, haum 4.5 "-7.25" lub tog raj kheej liner, installation kam rau ua ± 0.03 hli, sab hauv nitriding kev kho mob (hardness HRC55-60), anti-hnav lub neej yog 3.5 npaug ntawm cov khoom zoo tib yam
Intelligent compatibility: txhawb IoT coj saib xyuas (SAE J1939 interface), tiag -lub sij hawm tawm tswv yim valve lub thawv siab hloov pauv cov ntaub ntawv, hloov mus rau API 7 # qauv valve qauv
Ceramic cylinder liner (ZTA compound)
Cov khoom siv thiab cov khoom siv: zirconia toughened ceramic (ZRO2 Ntau dua lossis sib npaug li 85%) hauv ob sab phlu + stainless hlau sib xyaw qauv, sab hauv phab ntsa iav polishing (Ra Tsawg dua lossis sib npaug li 0.2 μm), hardness HRC62, hnav tsis kam 6-10 npaug ntawm bimetallic lub tog raj kheej liner, kub ua haujlwm ntau dua 6000 teev, RC lub neej 600 teev haum rau siab abrasion av nkos quartz xuab zeb
Economical Alternative: bimetallic lub tog raj kheej liner nrog siab chromium cam khwb cia hlau hauv ob sab phlu (CR28%-30%), tus nqi txo ntawm 30%, haum rau ntiav tsis-corrosive xov xwm
Suction / tawm valve los ua ke
Valve lub cev thiab lub rooj zaum: tungsten carbide (WC-}15CO) los yog cov khoom siv chromium siab, daim iav polishing (Ra Tsawg dua lossis sib npaug li 0.1 μm), sealing nto lub khob hliav qab lub kaum sab xis 60℃± 0.5 degree, particle yaig kuj nce 70%, hloov mus rau high-frequency zog
Caij nplooj ntoos hlav sib dhos: qhov kev hloov kho ntawm pretightening quab yuam ntawm ob - txheej kauv caij nplooj ntoos hlav yog ± 25%, thiab lub neej qaug zog tshaj 2 × 107 cycles, uas yog haum rau siab - mob stroke ntawm shale gas fracturing
Tshem tawm manifold
Cov kav dej kub siab: ib qho -daim 316L stainless hlau casting, daim iav polished sab hauv phab ntsa (Ra Tsawg dua lossis sib npaug ntawm 0.4 μm), tus qauv 5 "ANSI flange sib koom, turbulence poob los ntawm 25%, ua tau - nyob rau hauv kheej kheej ua ntej -fluctu% ± Less lub hnab ntim, siab dua.
Lub zog kawg cov ntsiab lus tseem ceeb
Crankshaft los ua ke (siab precision forged steel)
Cov khoom siv thiab raug: 34CRNIMO6 forged steel quenching thiab tempering kho, crank theem kaum sab xis 72℃± 0.1 degree, lub ntsiab phau ntawv xov xwm roundness yuam kev Tsawg dua los yog sib npaug li 0.005 hli, nrog SKF 240 series bearings rau 15000 xuab moos txij nkawm- dawb
Lubrication system: yuam kev khiav roj txias tsim, hloov mus rau ISO VG460 lubricating roj, nruab nrog hlau nplaum roj lim (filtering raug ntawm 10 μm), hloov mus rau polar-40℃ib puag ncig
Sealing system
Kev kub siab xuab zeb tswj tsim: ob daim di ncauj PTFE roj foob + lub caij nplooj ntoos hlav cia coil, kub tsis kam-50℃rau 200 degree, stepped labyrinth qauv xuab zeb tuav efficiency> 98%, to tsawg dua los yog sib npaug rau 0.03 ml / min (ASME B16.20 tus qauv)
Cuam foob: polyether ether ketone (Peek) qhia nplhaib + PTFE nplhaib, kua qaub thiab alkali (pH 0-14), yoog rau CO2 thiab H2S Extreme Ib puag ncig
Piston sib dhos
Piston core: 42CrMoV quenched thiab tempered steel, nto laser cladding tungsten carbide txheej (thickness 0.5 hli, hardness HV1500), thiab ceramic liner txuam lub neej nce 80%
Roj Hmab Cheebtsam: aramid fiber reinforced hydrogenated nitrile roj hmab (AF-HNBR), roj kuj thiab hydrolysis tsis kam, nruab nrab lub neej Ntau tshaj los yog sib npaug rau 500 teev
Valve Guide thiab Gasket
Tus taw qhia: tungsten carbide txheej txheej kho qhov chaw, kev taw qhia qhov tseeb ± 0.02 hli, roj- tsis pub hnav tus nqi Tsawg dua lossis sib npaug li 0.005 mm / 1000h
Hlau kauv qhov txhab gasket: Inconel 625 alloy + saj zawg zog graphite txheej, sealing siab txog 8000 psi, kub 900 degree, raws li ASME B16.20 tus qauv
Technical Advantages thiab ntawv pov thawj
Txuj kev tsim khoom: tag nrho cov khoom siv ntxiv raws li API Spec 7K / ISO 13533, muab SGS cov ntaub ntawv txheeb xyuas thiab ASTM E384 microhardness test report
Kev soj ntsuam kev txawj ntse: Valve Guide tsim- nyob rau hauv hnav sensor, txhawb tej thaj chaw deb ceeb toom thiab lub neej kwv yees, hloov mus rau National, Gardner, TSC thiab lwm yam mainstream twj tso kua mis
Environmental Compatibility: lub sealing gasket txais yuav tsis yog -asbestos graphite winding qauv, ua raws li EPA 40cfr Part 763 tus qauv, thiab tsim nyog rau cov xwm txheej siab corrosion xws li shale gas exploitation
Cov ntaub ntawv traceability thiab daim ntawv thov scenarios
Adaptation scenarios: ultra-deep Wells (> 8000 m) on land, offshore platforms, shale gas ultra-high pressure fracturing (>15,000 psi), thiab hluav taws xob tsav fracturing pawg ua haujlwm
Cov ntaub ntawv ntsuas: ceramic lub tog raj kheej liner lub neej cov ntaub ntawv los ntawm qhov dej tob tob qhov project (ua haujlwm ntawm 6000 teev yam tsis hnav), kev kub siab foob los ntawm GB / T 14211-2019 ntawv pov thawj
AMERICAN BLOCKK-1600
| Khoom npe | Cov khoom loj | Khoom siv | Cov khoom naj npawb | ||
|
GASKETS liner |
4 |
Ceramic |
07466400 |
||
|
Supreme |
05466400 |
||||
|
4 |
Ceramic |
07466400 |
|||
|
41/2" |
Supreme |
05466450 |
|||
|
41/2" |
Ceramic |
07466450 |
|||
|
43/4" |
Ceramic |
07466475 |
|||
|
Supreme |
05466475 |
||||
|
5 |
Ceramic |
07466500 |
|||
|
Supreme |
05466500HP ib |
||||
|
51/2" |
Ceramic |
07466550 |
|||
|
Supreme |
05466550HP ib |
||||
|
53/4" |
Ceramic |
07466575 |
|||
|
Supreme |
05466575hp ua |
||||
|
6" |
Ceramic |
07466600 |
|||
|
Supreme |
05466600HP ib |
||||
|
61/4" |
Ceramic |
|
|||
|
Supreme |
05466625 hp ib |
||||
|
61/2" |
Ceramic |
07466650 |
|||
|
Supreme |
05466650HP ib |
||||
|
63/4" |
Ceramic |
|
|||
|
Supreme |
05466675hp ua |
||||
|
7 |
Ceramic |
07466700 |
|||
|
Supreme |
05466700HP ib |
||||
|
71/4" |
Ceramic |
|
|||
|
Supreme |
05466725hp ua |
||||
|
GASKETS liner |
4 |
RUBBER |
1540120 |
||
|
URETHANE |
07211012 |
||||
|
4 |
RUBBER |
07923265 |
|||
|
URETHANE |
07211011 |
||||
|
41/2" |
RUBBER |
1540120 |
|||
|
URETHANE |
07211012 |
||||
|
41/2" |
RUBBER |
07923265 |
|||
|
URETHANE |
07211011 |
||||
|
43/4" |
RUBBER |
07923264 |
|||
|
URETHANE |
07211035 |
||||
|
5 |
RUBBER |
07923264 |
|||
|
URETHANE |
07211035 |
||||
|
51/2" |
RUBBER |
07923263 |
|||
|
URETHANE |
07211005 |
||||
|
53/4" |
RUBBER |
07923262 |
|||
|
URETHANE |
|
||||
|
6" |
RUBBER |
07923261 |
|||
|
URETHANE |
07211004 |
||||
|
61/4" |
RUBBER |
07923283 |
|||
|
URETHANE |
|
||||
|
61/2" |
RUBBER |
07923284 |
|||
|
URETHANE |
07211003 |
||||
|
63/4" |
RUBBER |
07923287 |
|||
|
URETHANE |
|
||||
|
7 |
RUBBER |
07923285 |
|||
|
URETHANE |
07211002 |
||||
|
71/4" |
RUBBER |
1540154 |
|||
|
URETHANE |
|
||||
|
Pistons |
4 |
Xiav xob laim |
MB40-15 |
||
|
Green DUO |
1502052 |
||||
|
Dawb xob laim |
|
||||
|
Supreme |
012180170 |
||||
|
4 |
Xiav xob laim |
MB40-15 |
|||
|
Green DUO |
1502052 |
||||
|
Dawb xob laim |
|
||||
|
Supreme |
012180170 |
||||
|
41/2" |
Xiav xob laim |
MB44-15 |
|||
|
Green DUO |
1502054 |
||||
|
Dawb xob laim |
012180197 |
||||
|
Supreme |
012180196 |
||||
|
41/2" |
Xiav xob laim |
|
|||
|
Green DUO |
|
||||
|
Dawb xob laim |
|
||||
|
Supreme |
012180311 |
||||
|
43/4" |
Xiav xob laim |
MB50-15 |
|||
|
Green DUO |
1502056 |
||||
|
Dawb xob laim |
012180254 |
||||
|
Supreme |
012180253 |
||||
|
5 |
Xiav xob laim |
MB50-15 |
|||
|
Green DUO |
1502056 |
||||
|
Dawb xob laim |
012180254 |
||||
|
Supreme |
012180253 |
||||
|
51/2" |
Xiav xob laim |
MB54-15 |
|||
|
Green DUO |
1502058 |
||||
|
Dawb xob laim |
012180338 |
||||
|
Supreme |
012180337 |
||||
|
53/4" |
Xiav xob laim |
|
|||
|
Green DUO |
1502059 |
||||
|
Dawb xob laim |
|
||||
|
Supreme |
012180352 |
||||
|
6" |
Xiav xob laim |
MB60-15 |
|||
|
Green DUO |
1502060 |
||||
|
Dawb xob laim |
012180395 |
||||
|
Supreme |
012180394 |
||||
|
61/4" |
Xiav xob laim |
|
|||
|
Green DUO |
1502061 |
||||
|
Dawb xob laim |
|
||||
|
Supreme |
012180493 |
||||
|
61/2" |
Xiav xob laim |
MB64-15 |
|||
|
Green DUO |
1502062 |
||||
|
Dawb xob laim |
012180536 |
||||
|
Supreme |
012180535 |
||||
|
63/4" |
Xiav xob laim |
|
|||
|
Green DUO |
1502063 |
||||
|
Dawb xob laim |
|
||||
|
Supreme |
012180600 |
||||
|
7 |
Xiav xob laim |
MB72-15 |
|||
|
Green DUO |
1502064 |
||||
|
Dawb xob laim |
012180619 |
||||
|
Supreme |
012180618 |
||||
|
61/2" |
Xiav xob laim |
|
|||
|
Green DUO |
|
||||
|
Dawb xob laim |
|
||||
|
Supreme |
012180642 |
||||
|
Piston Kev hloov pauv Roj hmab |
4 |
Dawb xob laim |
|
||
|
Supreme |
015180102 |
||||
|
4 |
Dawb xob laim |
|
|||
|
Supreme |
015180102 |
||||
|
41/2" |
Dawb xob laim |
015180145 |
|||
|
Supreme |
015180144 |
||||
|
41/2" |
Dawb xob laim |
015180145 |
|||
|
Supreme |
015180144 |
||||
|
43/4" |
Dawb xob laim |
|
|||
|
Supreme |
015100308 |
||||
|
5 |
Dawb xob laim |
015180186 |
|||
|
Supreme |
015180185 |
||||
|
51/2" |
Dawb xob laim |
015180228 |
|||
|
Supreme |
015180227 |
||||
|
53/4" |
Dawb xob laim |
|
|||
|
Supreme |
015180235 |
||||
|
6" |
Dawb xob laim |
015180269 |
|||
|
Supreme |
015180268 |
||||
|
61/4" |
Dawb xob laim |
015180285 |
|||
|
Supreme |
015180284 |
||||
|
61/2" |
Dawb xob laim |
015180301 |
|||
|
Supreme |
015180300 |
||||
|
63/4" |
Dawb xob laim |
|
|||
|
Supreme |
015180326 |
||||
|
7 |
Dawb xob laim |
015180343 |
|||
|
Supreme |
015180342 |
||||
|
71/4" |
Dawb xob laim |
|
|||
|
Supreme |
015180359 |
||||
|
Khoom npe |
Hom khoom |
Khoom siv |
|||
|
Valves, Rooj zaum, Caij nplooj ntoos hlav & INSERTS |
Valve-Dawb Lightning Insert |
Roughneck |
9700368 |
||
|
Roughneck HP |
9700356 |
||||
|
Supreme |
060155042 |
||||
|
FKN |
N/A |
||||
|
Valve -urethane Insert |
Roughneck |
9700250 |
|||
|
Roughneck HP |
9700354 |
||||
|
Supreme |
060155041 |
||||
|
FKN |
1560985 |
||||
|
Valve-rubber Insert |
Roughneck |
9700293 |
|||
|
Roughneck HP |
N/A |
||||
|
Supreme |
060155033 |
||||
|
FKN |
1560984 |
||||
|
SEAT |
Roughneck |
9702539 |
|||
|
Roughneck HP |
9702539 |
||||
|
Supreme |
061102505 |
||||
|
FKN |
1561440 |
||||
|
Caij nplooj ntoos hlav |
Roughneck |
8201684 |
|||
|
Roughneck HP |
8201684 |
||||
|
Supreme |
55413421 |
||||
|
FKN |
1560702 |
||||
|
Caij nplooj ntoos hlav- stainless |
Roughneck |
|
|||
|
Roughneck HP |
|
||||
|
Supreme |
055402945 |
||||
|
FKN |
|
||||
|
Ntxig -urethane |
Roughneck |
9705228 |
|||
|
Roughneck HP |
PFO 7 I |
||||
|
Supreme |
062400338 |
||||
|
FKN |
1560557 |
||||
|
Ntxig - roj hmab |
Roughneck |
9705244 |
|||
|
Roughneck HP |
N/A |
||||
|
Supreme |
062400239 |
||||
|
FKN |
1560558 |
||||
|
Gaskets |
Valve Npog |
OEM |
1540138 |
||
|
OEM URETHANE |
1540127 |
||||
|
L STYLE |
07207119 |
||||
|
L STYLE URETHANE |
07211013 |
||||
|
L STYLE W.L. |
07213013 |
||||
|
Hnav Phaj |
OEM |
1292257 |
|||
|
OEM URETHANE |
|
||||
|
L STYLE |
1290344 |
||||
|
L STYLE URETHANE |
07211023 |
||||
|
L STYLE W.L. |
07213023 |
||||
|
Blak-jak Lok-cel |
OEM |
80501100 |
|||
|
MISSIONL |
80501100 |
||||
|
Blak-jak Hydra-Cell |
OEM |
80502100 |
|||
|
MISSIONL |
80502100 |
||||
|
Hydra-lok |
OEM |
80500100 |
|||
|
MISSIONL |
80500100 |
||||
|
Ua kom tiav kev sib dhos |
OEM |
12P160 OEM F / C |
|||
|
MISSIONL |
FEM12 PASSYSWNS |
||||
|
Discharge Module Studded |
OEM |
1292361 |
|||
|
MISSIONL |
FEM12 PISSWNS |
||||
|
Suction Module Studded |
OEM |
1292362 |
|||
|
MISSIONL |
FEM12PSUCSWNS |
||||
|
Seat Puller ASSEMBLIES |
Puller Assembly 1 |
M 1060 |
|||
|
M 1060 |
|||||
|
M 1060 |
|||||
|
M 1060 |
|||||
|
Split Lub puab tsaig Puller Lub taub hau |
8401705 |
||||
|
8401705 |
|||||
|
M1098 |
|||||
|
Puller Lub taub hau |
8401985 |
||||
|
8401985 |
|||||
|
181235300 |
|||||
Crosshead Extension Rods, Quick Txuas Qws, Self Aligning Assemblies Qws & Piston Rods
| Khoom npe | Cov khoom naj npawb |
|
Crosshead qws |
1602586 |
|
Txuas ceev |
|
|
Tus kheej Aligning Qws Kev sib dhos |
2095220 |
|
Piston qws |
5402052 |
|
Sub Rod |
1292147 |
|
Pony Qws Baffle |
1292146 |
|
Piston qws Clamp |
W/Spray |
|
80701024 |
|
|
AW/SPAY |
|
|
005417357 |
|
|
Npog Rod Nut |
Crn-1 |
|
Pony Rod Foob |
1292182 |

Cim npe nrov: American block k-1600 twj tso kua mis, Tuam Tshoj american block k-1600 twj tso kua mis manufacturers, lwm tus neeg, Hoobkas
